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Fuel Pump: Disassembly: Disassembly

NOTE:

Do not disconnect the hoses indicated in the illustration.

Fig 1: Identifying Hoses Not To Be Disconnected
GTY217849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. REMOVE FUEL SENDER GAUGE ASSEMBLY  See step  2
  2. REMOVE NO. 1 FUEL SUB-TANK 
    1. Disconnect the fuel pump connector.
      Fig 2: Identifying Fuel Pump Connector
      GTY182883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the jet pump from the No. 1 fuel sub-tank.
      Fig 3: Identifying No. 1 Fuel Sub-Tank, Jet Pump, Clamps, Claw And Connector
      GTY284039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Jet Pump
      *2 Protective Tape
    3. Remove the tube part from the No. 1 fuel sub-tank.
      1. Disconnect the tube from the 2 clamps on the No. 1 fuel sub-tank.
      2. Using a small screwdriver, detach the claw from the No. 1 fuel sub-tank.

        HINT: 

        Tape the screwdriver tip before use.

        NOTE:

        Do not damage the No. 1 fuel sub-tank.

    4. Using a screwdriver, detach the 3 claws from the claw holes.
      Fig 4: Identifying Claws
      GTY172617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

      NOTE:

      Do not damage the No. 1 fuel sub-tank.

    5. Using a screwdriver, detach the 3 claws from the claw holes and remove the No. 1 fuel sub-tank.
      Fig 5: Identifying No. 1 Fuel Sub-Tank And Claws
      GTY172789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

      NOTE:

      Do not damage the No. 1 fuel sub-tank.

  3. REMOVE FUEL PUMP 
    1. Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the fuel filter case.
      Fig 6: Identifying Fuel Filter Case And Claws
      GTY184780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Filter Case

      HINT: 

      Tape the screwdriver tip before use.

    2. Disconnect the fuel pump wire harness connector from the fuel pump to remove it.
    3. Remove the O-ring and fuel pump spacer from the fuel pump.
      Fig 7: Identifying Fuel Pump, O-Ring And Fuel Pump Spacer
      GTY258311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
      *2 Fuel Pump Spacer
  4. REMOVE FUEL MAIN VALVE ASSEMBLY 
    1. Remove the fuel main valve from the fuel filter case.
      Fig 8: Identifying Fuel Main Valve, Fuel Filter Case And O-Rings
      GTY175039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Filter Case
      *2 O-ring
    2. Remove the 2 O-rings from the fuel main valve.
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