Fuel Pump: Reassembly: Reassembly

INSTALL FUEL PUMP ASSEMBLY
1. Apply gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.
  
  Fig 1: Identifying O-Ring And Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the 5 claws on the fuel filter and install the fuel pump with pump filter.
  
  Fig 2: View Of Installing Fuel Pump With Pump Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Make sure the O-rings are not cut or pinched during the installation.
  - Attach the claws securely.
INSTALL NO. 1 FUEL SUCTION SUPPORT
1. Install the No. 1 fuel suction support to the fuel filter.
  
  Fig 3: Identifying No. 1 Fuel Suction Support To Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP HARNESS
1. Connect the fuel pump connector to the fuel pump.
  
  Fig 4: Identifying Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL JET PUMP
1. Apply gasoline to a new O-ring and install it to the jet pump.
  
  Fig 5: View Of Removing O-Ring From Jet Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the jet pump to the sub-tank as shown in the illustration.
  
  Fig 6: Identifying Jet Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the jet pump nozzle to the fuel sub-tank.
  
  Fig 7: Identifying Jet Pump Nozzle To Fuel Sub-Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL FILTER ASSEMBLY
1. Install the fuel filter to the sub-tank and attach the 2 claws.
  
  Fig 8: Identifying Fuel Filter And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
1. Install the spring to the fuel suction plate shaft.
2. Install the fuel suction plate to the sub-tank.
3. Install a new E-ring.
  
  Fig 9: Identifying E-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the fuel pump connector to the fuel suction plate.
  
  Fig 10: Identifying Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SENDER GAUGE ASSEMBLY
1. Set the fuel sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.
  
  Fig 11: Identifying Fuel Sender Gauge Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the fuel sender gauge connector to the fuel suction plate.
  NOTE:
  Do not touch the sender plate's resistance plate area or the contact area.