Fuel Pump: Disassembly: Disassembly

REMOVE FUEL SENDER GAUGE ASSEMBLY
1. Disconnect the fuel sender gauge connector from the fuel suction plate.
  
  Fig 1: View Of Disconnecting Fuel Sender Gauge Connector From Fuel Suction Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Press down on the sender gauge claw labeled A. Then slide the sender gauge upward.
  NOTE:
  Do not touch the sender plate's resistance plate area or the contact area.
SEPARATE FUEL SUCTION PLATE SUB-ASSEMBLY
1. Disconnect the fuel pump connector from the fuel suction plate.
  
  Fig 2: Identifying Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Do not damage the wire harness.
  - Do not separate the tube indicated in the illustration. Refer to PRECAUTION .
2. Using needle nose pliers, remove the E-ring.
  
  Fig 3: Identifying E-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Separate the fuel suction plate and remove the spring from the sub-tank.
REMOVE FUEL FILTER
1. Disengage the 2 claws and remove the filter from the sub-tank.
  
  Fig 4: Identifying Fuel Filter Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE JET PUMP
1. Using a screwdriver with the tip taped, detach the claw of the jet pump nozzle.
  
  Fig 5: View Of Detaching Claw Of Jet Pump Nozzle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver with the tip taped, remove the jet pump from the sub-tank.
  
  Fig 6: Identifying Jet Pump From Sub-Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the O-ring from the jet pump.
  
  Fig 7: View Of Removing O-Ring From Jet Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP HARNESS
1. Disconnect the fuel pump connector from the fuel pump then remove the fuel pump harness.
  
  Fig 8: Identifying Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 FUEL SUCTION SUPPORT
1. Using a screwdriver with the tip taped, disengage the claw and remove the No. 1 fuel suction support.
  
  Fig 9: View Of Disengaging Claw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP ASSEMBLY
1. Disengage the 5 claws on the filter and remove the fuel pump from the fuel filter.
  
  Fig 10: Identifying Fuel Filter Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the O-ring and spacer from the fuel pump.
  
  Fig 11: Identifying O-Ring And Spacer From Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002