Installation (To 10/2008): Installation

INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Install the check ball body and spring.
  
  Fig 1: Installing Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not drop the check ball body and spring.
2. Confirm that the accumulator pistons, check ball body and spring are installed as shown in the illustration.
  
  Fig 2: Identifying Accumulator Pistons, Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Align the groove of the manual valve with the lever pin.
  
  Fig 3: Locating Manual Valve And Lever Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the 20 bolts.
  
  Fig 4: Identifying Bolt Length
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  HINT:
  
  Each bolt length is indicated below.
  
  Bolt length
  
  36 mm (1.42 in.) for bolt A
  
  25 mm (0.98 in.) for bolt B
  
  45 mm (1.77 in.) for bolt C
  
  50 mm (1.97 in.) for bolt D
CONNECT TRANSMISSION WIRE
1. Connect the 9 connectors to the solenoid valves.
  
  Fig 5: Locating Solenoid Valves Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 clamps with the 2 bolts.
  
  Fig 6: Locating Clamps And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf)
  
  for bolt A
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  for bolt B
3. Install the ATF temperature sensor and lock plate with the bolt.
  
  Fig 7: Locating ATF Temperature Sensor Locking Plate Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF.
2. Install the O-ring.
  
  Fig 8: Identifying Oil Strainer O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil strainer with the 4 bolts.
  
  Fig 9: Locating Oil Strainer Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install the 3 magnets in the oil pan.
  
  Fig 10: Identifying Oil Pan Magnet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new gasket and the oil pan to the transmission case with the 20 bolts.
  
  Fig 11: Locating Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 4.4 N*m (45 kgf*cm, 39 in.*lbf)
INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY

Fig 12: Locating Exhaust Pipe Support Bracket Sub-Assembly Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the bracket with the 4 bolts and 2 nuts.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
ADD AUTOMATIC TRANSMISSION FLUID
1. Add automatic transmission fluid. Refer to ADJUSTMENT .
PERFORM INITIALIZATION
1. Perform initialization. Refer to INITIALIZATION .
  NOTE:
  Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.