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Installation (To 10/2008)

  1. INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY 
    Fig 1: Identifying Fuel Sub-Suction Hose
    GTY144705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install a new gasket to the fuel suction plate.
    2. Connect the fuel sub-suction hose to the fuel return jet tube.
    3. Attach the fuel pump and sender gauge to the fuel tank.
  2. INSTALL FUEL TANK VENT TUBE SET PLATE 
    1. Install the set plate with the 8 bolts.

      Torque: 6.0 N*m ( 61 kgf*cm, 52 in.*lbf) 

  3. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    Fig 2: Attaching Fuel Tube Connector To Port Of Fuel Suction Plate
    GTY144707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the fuel tube connector to the port of the fuel suction plate.
    2. Install the tube joint clip.
    3. Connect the fuel pump connector.
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. PERFORM INITIALIZATION 
    1. Perform initialization. Refer to INITIALIZATION .
      NOTE:

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  6. CHECK FOR FUEL LEAKS 
    1. Start the engine, and check that there are no fuel leaks after performing maintenance anywhere on the system.
  7. INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER 
    Fig 3: Identifying Service Hole Cover With Cap Nuts
    GTY145097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the service hole cover with the 3 cap nuts.
  8. INSTALL REAR SEAT CUSHION ASSEMBLY  . Refer to INSTALLATION - Step 6