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Installation (To 10/2008)

  1. INSTALL FUEL INJECTOR ASSEMBLY 
      Fig 1: Identifying New O-Rings, Grommet, & Insulator
      GTY144613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Check that there is no damage or foreign material in the groove of the injector when installing the injector's O-ring.
      • Apply gasoline to a new O-ring and install it to the injector.
    1. Install a new O-ring, grommet and insulator to the injector.
    2. Push and rotate the injector 45° clockwise and counterclockwise to install it to the delivery pipe.
      Fig 2: Rotating Injector 45° Clockwise & Counterclockwise
      GTY145233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check that the injector rotates smoothly.
      NOTE:

      When the injector does not rotate smoothly, the O-ring may be pinched. Remove the injector and install a new O-ring to the injector.

  2. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY 
      Fig 3: Identifying No. 2 Fuel Delivery Pipe Sub-Assembly
      GTY145236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the delivery pipe (with injector) to the intake manifold.
      2. Fig 4: Rotating Injector 45° Clockwise & Counterclockwise
      GTY145234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When the injector does not rotate smoothly, the O-ring may be pinched. Remove the injector and install a new O-ring to the injector.

    2. With the condition as stated above, rotate the injector 45° clockwise and counterclockwise.
    3. With the spacer contacting the delivery pipe, install the delivery pipe with the 2 nuts.

      Torque: 21 N*m ( 214 kgf*cm, 15 ft.*lbf) 

  3. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY 
      Fig 5: Identifying Fuel Delivery Pipe Sub-Assembly
      GTY145244Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the delivery pipe (with injector) to the intake manifold.
      2. Fig 6: Rotating Injector 45° Clockwise & Counterclockwise
      GTY145235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When the injector does not rotate smoothly, the O-ring may be pinched. Remove the injector and install a new O-ring to the injector.

    2. With the condition as stated above, rotate the injector 45° clockwise and counterclockwise.
    3. With the spacer contacting the delivery pipe, install the delivery pipe with the 2 nuts.

      Torque: 21 N*m ( 214 kgf*cm, 15 ft.*lbf) 

  4. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY  See step  1
  5. INSTALL ENGINE WIRE 
    Fig 7: Identifying Wire Clamps
    GTY145099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the 2 wire clamps to the wire clamp bracket on the RH delivery pipe.
  6. INSTALL PURGE VSV  . Refer to INSTALLATION - Step 4
  7. INSTALL NO. 4 V-BANK COVER BRACKET 
    1. Install the bracket with the 2 nuts.

      Torque: 7.5 N*m ( 76 kgf*cm, 66 in.*lbf) 

  8. INSTALL NO. 3 V-BANK COVER BRACKET 
    1. Install the bracket with the bolt.

      Torque: 7.5 N*m ( 76 kgf*cm, 66 in.*lbf) 

  9. INSTALL NO. 2 V-BANK COVER BRACKET 
    1. Install the bracket with the nut.

      Torque: 7.5 N*m ( 76 kgf*cm, 66 in.*lbf) 

  10. INSTALL NO. 1 V-BANK COVER BRACKET 
    1. Install the bracket with the bolt.

      Torque: 7.5 N*m ( 76 kgf*cm, 66 in.*lbf) 

  11. INSTALL INTAKE AIR CONNECTOR PIPE 
    1. Install the intake air connector pipe with the bolt and hose clamp.

      Torque: 4.0 N*m ( 41 kgf*cm, 35 in.*lbf) 

      for hose clamp

      Torque: 5.0 N*m ( 51 kgf*cm, 44 in.*lbf) 

      for bolt

    2. Connect the air hose and No. 1 ventilation hose together.
  12. INSTALL NO. 1 AIR CLEANER INLET 
    1. Install the air cleaner inlet with the bolt.

      Torque: 5.0 N*m ( 51 kgf*cm, 44 in.*lbf) 

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  14. PERFORM INITIALIZATION 
    1. Perform initialization. Refer to INITIALIZATION .
      NOTE:

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  15. CHECK FOR FUEL LEAKS  . Refer to ON-VEHICLE INSPECTION - Step 1
  16. ADD COOLANT  . Refer to REPLACEMENT - Step 5
  17. CHECK FOR COOLANT LEAKS  . Refer to ON-VEHICLE INSPECTION - Step 1
  18. INSTALL V-BANK COVER 
    1. Install the cover with the nuts.

      Torque: 5.0 N*m ( 51 kgf*cm, 44 in.*lbf) 

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