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Front Evaporator Temperature Sensor: Disassembly

WARNING: This page is about a different car, the 2008 Lexus LS 600hL. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE BLOWER ASSEMBLY 
    1. Remove the screw.
    2. Disconnect the connector.
    3. Detach the claw and remove the blower unit.
      Fig 1: Identifying Blower Unit Connector And Screw
      G04950524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE DRAIN COOLER HOSE 
    1. Remove the 2 dram hoses.
      Fig 2: Identifying Drain Cooler Hose
      G04950525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE AIR DUCT LH 
    1. Detach the 4 claws and remove the duct.
      Fig 3: Identifying Air Duct LH Claws
      G04950526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE AIR DUCT RH 
    1. Detach the 4 claws and remove the duct.
      Fig 4: Identifying Air Duct RH Claws
      G04950527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE COOL AIR BYPASS SERVO MOTOR LH 
    1. Disconnect the connector
    2. Remove the 2 screws and damper servo
      Fig 5: Identifying Cool Air Bypass Servo Motor LH Connector And Screws
      G04950528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE COOL AIR BYPASS SERVO MOTOR RH 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo.
      Fig 6: Identifying Cool Air Bypass Servo Motor RH Connector And Screws
      G04950529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE AIR MIX SERVO MOTOR LH (Cool) 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo.
      Fig 7: Locating Air Mix Servo Motor LH Connector And Screws
      G04950530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE AIR MIX SERVO MOTOR RH (Cool) 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo
      Fig 8: Locating Air Mix Servo Motor RH Connector And Screws
      G04950531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE AIR OUTLET SERVO MOTOR LH (Face) 
    1. Detach the 3 claws and remove the lever.
      Fig 9: Identifying Air Outlet Servo Motor LH Claws And Lever
      G04950532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector.
    3. Remove the 2 screws and damper servo.
      Fig 10: Locating Damper Servo Screws And Connector
      G04950533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE AIR OUTLET SERVO MOTOR RH (Face) 
    1. Detach the claw and remove the lever.
      Fig 11: Identifying Air Outlet Servo Motor RH Claw And Lever
      G04950534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector.
    3. Remove the 2 screws and damper servo.
      Fig 12: Identifying Damper Servo Screws And Connector
      G04950535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE REAR MODE SERVO MOTOR LH 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo.
      Fig 13: Identifying Rear Mode Servo Motor LH Screws And Connector
      G04950536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE REAR MODE SERVO MOTOR RH 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo.
      Fig 14: Identifying Rear Mode Servo Motor RH Screws And Connector
      G04950537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR AIR MIX SERVO MOTOR LH 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo.
      Fig 15: Identifying Rear Air Mix Servo Motor LH Screws And Connector
      G04950538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR AIR MIX SERVO MOTOR RH 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo.
      Fig 16: Identifying Rear Air Mix Servo Motor RH Screws And Connector
      G04950539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE AIR MIX SERVO MOTOR LH (Hot) 
    1. Disconnect the connector
    2. Remove the 2 screws and damper servo.
      Fig 17: Locating Air Mix Servo Motor LH Screws And Connector
      G04950540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE AIR MIX SERVO MOTOR RH (Hot) 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo.
      Fig 18: Locating Air Mix Servo Motor RH Screws And Connector
      G04950541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE HOT AIR BYPASS SERVO MOTOR 
    1. Disconnect the connector.
    2. Remove the 2 screws and damper servo.
      Fig 19: Locating Hot Air Bypass Servo Motor Screws And Connector
      G04950542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FRONT FOOT/DEF SERVO MOTOR LH 
    1. Detach the claw and remove the main plate.
      Fig 20: Identifying Main Plate And Claws
      G04950543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector
    3. Remove the 3 screws and damper servo
      Fig 21: Identifying Damper Servo Screws And Connector
      G04950544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE FRONT FOOT/DEF SERVO MOTOR RH 
    1. Detach the claw and remove the main plate.
      Fig 22: Identifying Main Plate And Claw
      G04950545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector.
    3. Remove the 3 screws and damper servo.
      Fig 23: Identifying Damper Servo Screws And Connector
      G04950544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE PTC HEATER ASSEMBLY (w/ PTC Heater) 
    1. Remove the 2 screws.
    2. Detach the 3 clamps and remove the PTC heater.
    Fig 24: Identifying PTC Heater Assembly Clamps And Screws
    G05774449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE AIR CONDITIONER HARNESS 
  22. REMOVE AIR CONDITIONER RADIATOR ASSEMBLY 
    1. Remove the screw and bracket.
      Fig 25: Identifying Air Conditioner Radiator Bracket And Screws
      G04950548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the radiator, as shown in the illustration.
      Fig 26: Removing Radiator
      G04950549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE EVAPORATOR SUB-ASSEMBLY 
    1. Remove the butyl tape and packing from the A/C tube
      Fig 27: Identifying Butyl Tape And Packing
      G04950550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 6 screws.
    3. Detach the 3 claws and remove the front cooling unit case
    4. Remove the evaporator
      Fig 28: Locating Evaporator Screws And Claws
      G04950551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT EVAPORATOR TEMPERATURE SENSOR 
    1. Detach the clamp and remove the sensor.
      Fig 29: Identifying Air Conditioner Thermistor And Clamp
      G04950552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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