Fuel Pump: Reassembly

WARNING: This page is about a different car, the 2008 Lexus LS 600hL. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL FUEL PUMP ASSEMBLY
1. Apply gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.
  
  Fig 1: Identifying Spacer And O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.
  
  Fig 2: Installing Light Coat Of Gasoline To O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the fuel main valve to the fuel filter
  NOTE: Make sure the O-rings are not cut or pinched during the installation.
  
  Fig 3: Identifying Fuel Main Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Attach the 5 claws on the fuel filter and install the fuel pump.
  NOTE:
  - Make sure the O-rings are not cut or pinched during the installation.
  - Attach the claws securely.
    
    Fig 4: Installing Fuel Pump And Claws
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the fuel pump connector to the fuel pump.
  
  Fig 5: Locating Fuel Pump Connector To Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL JET PUMP
1. Apply gasoline to a new O-ring and install it to the jet pump.
  
  Fig 6: Locating O-Ring And Jet Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the jet pump to the sub-tank as shown in the illustration.
  
  Fig 7: Identifying Jet Pump To Sub-Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL FILTER
1. Install the fuel filter to the sub-tank and attach the 2 claws.
INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
1. Install the spring to the fuel suction plate shaft.
2. Install the fuel suction plate to the sub-tank.
3. Install a new E-ring.
  
  Fig 9: Identifying E-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the fuel pump connector to the fuel suction plate.
  
  Fig 10: Locating Fuel Pump Connector To Fuel Suction Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SENDER GAUGE ASSEMBLY
1. Set the fuel sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.
2. Connect the fuel sender gauge connector to the fuel suction plate.
  NOTE: Do not touch the sender plate's resistance plate area or the contact area.