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STARTER (for 2WD): Installation

  1. INSTALL STARTER ASSEMBLY 
    1. Install the flywheel housing side cover.
      Fig 1: Installing Flywheel Housing Side Cover
      G04943926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the terminal lower cover with the nut.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 2: Installing Terminal Lower Cover With Nut
      G04943886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the starter with the 2 bolts.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 3: Locating Starter With Bolts
      G04943885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Make sure the flywheel housing cover is as shown in the illustration.
      Fig 4: Identifying Flywheel Housing Cover
      G04943929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the wire harness with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 88 in.*lbf) 

    5. Connect the starter connector.
      Fig 5: Locating Wire Harness And Nut
      G04943884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the terminal upper cover.
      Fig 6: Locating Terminal Upper Cover
      G04943931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 3 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Install the heat insulator with the 3 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 7: Locating Heat Insulator And Bolts
      G04943882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH  (See INSTALLATION )
  4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR  (See INSTALLATION )
  5. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE  (See INSTALLATION )
  6. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH 
    1. Install the front suspension member reinforcement with the 4 bolts.

      Torque: 50 N*m (510 kgf*cm, 39 ft.*lbf) 

      Fig 8: Locating Front Suspension Member Reinforcement And Bolts
      G04943881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL ENGINE UNDER COVER RH 
    1. Install the engine under cover with the clip and screw.
      2. Fig 9: Locating Engine Under Cover, Clip And Screw
      G04943880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. CONNECT FRONT STABILIZER BAR  (See INSTALLATION )
  9. INSTALL ENGINE UNDER COVER REAR RH  (See INSTALLATION )
  10. INSTALL ENGINE UNDER COVER REAR LH  (See INSTALLATION )
  11. INSTALL FRONT EXHAUST PIPE ASSEMBLY 
    1. Install the front exhaust pipe (see INSTALLATION ).
  12. INSTALL GENERATOR ASSEMBLY 
    1. Install the generator (see INSTALLATION ).
  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  14. INSTALL COWL TOP VENTILATOR LOUVER RH  (See INSTALLATION )
  15. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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