Engine Assembly: Installation: Installation

WARNING: This page is about a different car, the 2009 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL ENGINE COOLANT TEMPERATURE SENSOR
1. Using a 19 mm deep socket wrench, install the temperature sensor.
  
  Fig 1: Identifying Temperature Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
INSTALL OIL PRESSURE SWITCH ASSEMBLY
1. Apply adhesive to 2 or 3 threads of the oil pressure switch.
  
  Fig 2: Applying Adhesive To Threads Of Oil Pressure Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Adhesive
  
  Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
2. Using a 24 mm deep socket wrench, install the oil pressure switch.
  
  Fig 3: Identifying Oil Pressure Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)
  
  NOTE:
  Do not start the engine within 1 hour after installation for prevent oil leaks.
INSTALL ENGINE OIL LEVEL SENSOR
1. Install the engine oil level sensor and a new gasket with the 4 bolts.
  
  Fig 4: Identifying Bolts, Oil Level Sensor & Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL IGNITION COIL ASSEMBLY
1. Install the 6 ignition coils with the 6 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL V-BANK COVER BRACKET SUB-ASSEMBLY
1. Install the V-bank cover bracket with the bolt.
  
  Fig 5: Locating V-Bank Cover Bracket Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL RADIO SETTING CONDENSER
1. Install the 2 bolts and 2 radio setting condensers.
  
  Fig 6: Locating Radio Setting Condenser Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL KNOCK SENSOR . Refer to INSTALLATION - Step 1
INSTALL FUEL INJECTOR ASSEMBLY
HINT:

Refer to INSTALLATION .
INSTALL FUEL PUMP
HINT:

Refer to INSTALLATION .
INSTALL INTAKE MANIFOLD . Refer to INSTALLATION - Step 12
INSTALL WATER HOSE JOINT
1. Connect the 2 hoses, and install the bolt and water hose joint.
  
  Fig 7: Locating Water Hose Joint And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL NO. 2 SURGE TANK STAY
1. Install the bolt and No. 2 surge tank stay.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
INSTALL INTAKE AIR SURGE TANK ASSEMBLY
HINT:

Refer to INSTALLATION .
INSTALL INJECTOR DRIVER
1. Install the injector driver with the bolt and 2 nuts.
  
  Fig 8: Locating Injector Driver Bolt And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL ENGINE WIRE
1. Install the engine wire to the engine assembly.
INSTALL WATER PUMP PULLEY . Refer to INSTALLATION - Step 4
INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) . Refer to INSTALLATION - Step 1

INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

Temporarily install the V-ribbed belt tensioner with the 5 bolts.(2WD)

Fig 9: Identifying V-Ribbed Belt Tensioner Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Temporarily install the V-ribbed belt tensioner with the 4 bolts.(4WD)

Each bolt length is as follows

Mark	Specified Length
A	70 mm (2.76 in.)
B	35 mm (1.38 in.)

Install the V-ribbed belt tensioner by tightening the bolt 1 and bolt 2 in the order shown in the illustration.
Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
Tighten the other bolts.
Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)

INSTALL ENGINE MOUNTING BRACKET LH
1. Install the mounting bracket with the 4 bolts.
  
  Fig 10: Identifying Bolts & Mounting Bracket (LH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
2. Connect the 2 clamps.
INSTALL ENGINE MOUNTING BRACKET RH
1. Install the mounting bracket with the 4 bolts.
  
  Fig 11: Identifying Bolts & Mounting Bracket (RH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
INSTALL COOLER COMPRESSOR ASSEMBLY (for 2WD) . Refer to INSTALLATION - Step 1
TEMPORARILY TIGHTEN COOLER COMPRESSOR ASSEMBLY (for 4WD) . Refer to INSTALLATION - Step 1
INSTALL OIL FILTER BRACKET (for 4WD) . Refer to INSTALLATION - Step 5
INSTALL COOLER COMPRESSOR ASSEMBLY (for 4WD) . Refer to INSTALLATION - Step 6
INSTALL GENERATOR ASSEMBLY . Refer to INSTALLATION - Step 1
INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
1. Install the plate and idler pulley with the bolt.
  
  Fig 12: Locating Idler Pulley Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 54 N*m (550 kgf*cm, 40 ft.*lbf)
INSTALL NO. 1 ENGINE COVER
1. Install the No. 1 engine cover with the 3 clips.
  
  Fig 13: Locating No. 1 Engine Cover Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 ENGINE COVER
1. Install the No. 2 engine cover with the 3 clips.
  
  Fig 14: Locating No. 2 Engine Cover, Clips And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the clamp.
INSTALL V-RIBBED BELT See step 1
INSTALL ENGINE HANGERS
Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)
INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)
1. Hold the crankshaft with SST.
  
  Fig 15: Holding Crankshaft With SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09213-70011
    1. 09213-70020
  - SST: 09330-00021
2. Using several steps, install and tighten 8 new bolts uniformly in the sequence shown in the illustration.
  
  Fig 16: Tightening Flywheel Bolts In Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 73 N*m (741 kgf*cm, 54 ft.*lbf)
  NOTE:
  - Do not reuse the flywheel installation bolts. Be sure to check the tightening torque within 5 minutes after tightening.
  - Do not impact or damage the flywheel installation bolts. Be sure to handle them carefully.
  - Make sure that the seating surface of the flywheel installation bolts and installation surfaces of the crankshaft and flywheel are free of oil or foreign matter.
INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)
1. Using SST, hold the crankshaft.
  
  Fig 17: Holding Crankshaft With SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09213-70011
    1. 09213-70020
  - SST: 09330-00021
2. Apply adhesive to 2 or 3 threads of the mounting bolts ends.
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
3. Install the front spacer, drive plate and rear spacer on the crankshaft.
4. Install and tighten the 8 mounting bolts uniformly in several steps.
  
  Fig 18: Tightening Drive Plate Bolts In Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 83 N*m (846 kgf*cm, 61 ft.*lbf)
  
  NOTE:
  Do not start the engine for at least 1 hour after installing.
INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for 2WD)
1. Install the front suspension crossmember sub-assembly with the 2 bolts.
  
  Fig 19: Locating Front Suspension Crossmember Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
INSTALL FRONT FRAME ASSEMBLY (for 4WD)
1. Install the front frame assembly with the 2 bolts.
  
  Fig 20: Identifying Bolts (4WD)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (for 4WD) . Refer to INSTALLATION - Step 1
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD) . Refer to INSTALLATION - Step 2
INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)
HINT:

Refer to INSTALLATION .
INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
HINT:
- A960E. Refer to INSTALLATION .
- A760H. Refer to INSTALLATION .
INSTALL STARTER ASSEMBLY . Refer to INSTALLATION - Step 1
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
1. Install a new gasket as shown in the illustration.
  
  Fig 21: Identifying Exhaust Manifold Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 6 new nuts.
  
  Fig 22: Identifying Exhaust Manifold Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  NOTE:
  - Do not damage the stud bolt when installing the exhaust manifold.
  - Be sure to tighten either of nuts A first as shown in the illustration.
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
1. Install a new gasket as shown in the illustration.
  
  Fig 23: Identifying Exhaust Manifold Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 6 new nuts.
  
  Fig 24: Identifying Exhaust Manifold
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  NOTE:
  - Do not damage the stud bolt when installing the exhaust manifold.
  - Be sure to tighten either of nuts A first as shown in the illustration.
INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY (for 2WD)
1. Install a new O-ring to the oil dipstick guide.
2. Apply a light coat of engine oil to the O-ring.
3. Push in the oil dipstick guide end into the guide hole.
4. Install the No. 1 oil dipstick guide with the bolt.
  
  Fig 25: Locating No. 1 Oil Dipstick Guide, Bolt And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
5. Connect the clamp.
6. Install the No. 2 oil dipstick guide with the bolt.
  
  Fig 26: Locating No. 2 Oil Dipstick Guide And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
7. Install the oil dipstick.
INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY (for 4WD)
1. Install a new O-ring to the oil dipstick guide.
2. Apply a light coat of engine oil to the O-ring.
3. Push in the oil dipstick guide end into the guide hole.
4. Install the No. 1 oil dipstick guide with the bolt.
  
  Fig 27: Identifying No. 1 Oil Dipstick Guide With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
5. Install the No. 2 oil dipstick guide with the bolt.
  
  Fig 28: Identifying No. 2 Oil Dipstick Guide With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
6. Install the oil dipstick.
INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4WD) . Refer to INSTALLATION - Step 1
INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 2WD)
1. Set the engine lifter.
2. Operate the engine lifter, then install the engine to the vehicle.
3. Install the engine and transmission assembly with crossmember with the 12 bolts.
  
  Fig 29: Identifying Engine & Transmission Assembly With Crossmember & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 167 N*m (1,700 kgf*cm, 123 ft.*lbf)
  
  for Nut
  
  Torque: 204 N*m (2,080 kgf*cm, 150 ft.*lbf)
  
  for bolt A
  
  Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
  
  for bolt B
  
  Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
  
  for bolt C
4. Install the engine rear mounting member with the 4 bolts.
  
  Fig 30: Locating Engine Rear Mounting Member Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 4WD)
1. Set the engine lifter.
2. Operate the engine lifter, then install the engine to the vehicle.
3. Install the engine and transmission assembly with crossmember with the 6 bolts.
  
  Fig 31: Identifying Engine & Transmission Assembly With Crossmember & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 167 N*m (1,700 kgf*cm, 123 ft.*lbf)
  
  for bolt A
  
  Torque: 165 N*m (1,680 kgf*cm, 122 ft.*lbf)
  
  for bolt B
  
  Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
  
  for bolt C
4. Install the engine rear mounting member with the 4 bolts.
  
  Fig 32: Identifying Engine Rear Mounting Member Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 2WD) . Refer to INSTALLATION - Step 2
CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 4WD) . Refer to INSTALLATION - Step 11
CONNECT POWER STEERING LINK WIRE HARNESS (for 2WD)
1. Install the power steering earth wire to the power steering link assembly with bolt (B).
  
  Fig 33: Identifying Power Steering Link Wire Harness
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)
2. Connect the wire harness connector (E) to the power steering link assembly and securely lock the connector.
3. Connect the 2 wire harness connectors (C) and (D) to the power steering link assembly.
4. Install the 2 wire harness clamps to the power steering link assembly.
5. Connect the earth wire to the bracket with bolt (A).
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
CONNECT POWER STEERING LINK WIRE HARNESS (for 4WD)
1. Install the power steering earth wire to the power steering link assembly with bolt (A).
  
  Fig 34: Identifying Power Steering Link Wire Harness (For 4WD)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
2. Connect the wire harness connector (E) to the power steering link assembly and securely lock the connector.
3. Connect the 2 wire harness connectors (C) and (D) to the power steering link assembly.
4. Install the 2 wire harness clamps to the front frame.
5. Connect the earth wire to the bracket with bolt (B).
  Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)
6. Install the bolt (F) to connect the bracket to the front frame.
  Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)
INSTALL FRONT AXLE ASSEMBLY LH (for 4WD) . Refer to INSTALLATION - Step 3
INSTALL FRONT AXLE ASSEMBLY RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH (for 2WD)
1. Install the front lower ball joint with the 2 bolts.
  
  Fig 35: Identifying Front Lower Ball Joint Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf)
INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH (for 2WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH (for 4WD)
1. Install the front lower ball joint with the 2 bolts.
  
  Fig 36: Identifying Front Lower Ball Joint Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf)
INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD)
1. Install the bolt on the lower side of the front shock absorber while holding the nut.
  
  Fig 37: Identifying Front Shock Absorber Assembly Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 157 N*m (1,600 kgf*cm, 116 ft.*lbf)
INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 4WD)
1. Install the bolt on the lower side of the front absorber bracket lower.
  
  Fig 38: Identifying Front Shock Absorber Assembly RH (For 4WD)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf)
INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
CONNECT HEIGHT CONTROL SENSOR LINK (for 2WD)
1. Connect the height control sensor link and install it with the nut.
  
  Fig 39: Identifying Height Control Sensor Link Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
CONNECT HEIGHT CONTROL SENSOR LINK (for 4WD)
1. Connect the height control sensor link and install it with the bolt.
  
  Fig 40: Identifying Height Control Sensor Link (4WD)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL TIE ROD ASSEMBLY LH (for 4WD) . Refer to INSTALLATION - Step 3
INSTALL TIE ROD ASSEMBLY RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT AXLE HUB LH NUT (for 4WD) . Refer to INSTALLATION - Step 8
INSTALL FRONT AXLE HUB RH NUT (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL FRONT SPEED SENSOR LH (for 4WD) . Refer to INSTALLATION - Step 11
INSTALL FRONT SPEED SENSOR RH (for 4WD)
HINT:

Install the RH side following the same procedures as for the LH side.
CONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD) . Refer to INSTALLATION - Step 4
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) . Refer to INSTALLATION - Step 5
INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR (for 2WD)
1. Install the protector with the 4 bolts.
  
  Fig 41: Locating Suspension Member Protector Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
CONNECT NO. 3 FUEL HOSE
1. Connect the No. 3 fuel hose and clamp.
  
  Fig 42: Locating No. 3 Fuel Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FUEL MAIN TUBE
HINT:

Refer to PRECAUTION .
CONNECT ENGINE WIRE
1. Install the bolt, clamp and engine wire No. 3.
  
  Fig 43: Locating Engine Wire No. 3, Bolt And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
2. Connect the ground cable and install it with the bolt.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
3. Connect the connector and install the 4 clamps to the body.
  
  Fig 44: Identifying Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the wire to the engine room No. 1 junction block. Then, install it with the nut.
  Torque: 12 N*m (124 kgf*cm, 9 ft.*lbf)
5. Install the engine room No. 1 relay block cover.
6. Connect the battery positive (+) cable and install it with the nut.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
7. Connect the ECM connectors.
8. Connect the connector holder.
  
  Fig 45: Identifying Connector Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ECM COVER . Refer to INSTALLATION - Step 2
CONNECT DISCHARGE HOSE SUB-ASSEMBLY . Refer to INSTALLATION - Step 2
CONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE . Refer to INSTALLATION - Step 3
CONNECT INLET HEATER WATER HOSE
1. Connect the inlet heater water hose.
  
  Fig 46: Identifying Outlet Heater Water Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OUTLET HEATER WATER HOSE
1. Connect the outlet heater water hose.
  
  Fig 47: Identifying Inlet Heater Water Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT INLET RADIATOR HOSE
1. Install the clamp and connect the inlet radiator hose.
  
  Fig 48: Locating Inlet Radiator Hose And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OUTLET RADIATOR HOSE
1. Install the clamp and connect the outlet radiator hose.
CONNECT RADIATOR RESERVOIR TANK HOSE
1. Install the clamp and connect the reservoir tank hose.
CONNECT NO. 2 FUEL VAPOR FEED HOSE
1. Install the clamp and connect the No. 2 fuel vapor feed hose.
  
  Fig 49: Locating No. 2 Fuel Vapor Feed Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT UNION TO CHECK VALVE HOSE
1. Connect the hose to the surge tank.
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
1. Install the air cleaner case, clamp and 2 bolts.
  
  Fig 50: Locating Air Cleaner Case And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE . Refer to INSTALLATION - Step 2
INSTALL NO. 1 INLET AIR CLEANER
1. Install the inlet air cleaner with the bolt.
  
  Fig 51: Locating Inlet Air Cleaner Bolt And Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
INSTALL PROPELLER SHAFT ASSEMBLY WITH CENTER BEARING
HINT:

Refer to INSTALLATION .
INSTALL FRONT EXHAUST PIPE ASSEMBLY
HINT:

Refer to INSTALLATION .
ADD FRONT DIFFERENTIAL OIL (for 4WD) . Refer to ADJUSTMENT - Step 2
ADD ENGINE OIL (for 2WD) . Refer to REPLACEMENT - Step 5
ADD ENGINE OIL (for 4WD) . Refer to REPLACEMENT - Step 5
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
ADD ENGINE COOLANT . Refer to ON-VEHICLE INSPECTION - Step 5
CHARGE REFRIGERANT . Refer to REPLACEMENT - Step 2
INSPECT FOR FUEL LEAK . Refer to ON-VEHICLE INSPECTION - Step 1
INSPECT COOLANT LEAK . Refer to ON-VEHICLE INSPECTION - Step 1
INSPECT OIL LEAK
INSPECT EXHAUST GAS LEAK
CHECK FOR LEAKAGE OF REFRIGERANT . Refer to REPLACEMENT - Step 4
INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
ADJUST SHIFT LEVER POSITION . Refer to ADJUSTMENT - Step 1
CHECK SHIFT LEVER POSITION . Refer to ON-VEHICLE INSPECTION - Step 1
CHECK AND ADJUST FRONT WHEEL ALIGNMENT
HINT:

Refer to ADJUSTMENT .
CHECK IGNITION TIMING See step 7
CHECK ENGINE IDLE SPEED See step 8
CHECK CO / HC See step 10
CHECK ENGINE OIL LEVEL . Refer to ON-VEHICLE INSPECTION - Step 2
CHECK FRONT DIFFERENTIAL OIL LEVEL (for 4WD) . Refer to ADJUSTMENT - Step 1
INSTALL ENGINE UNDER COVER REAR LH (for 2WD)
1. Install the engine under cover rear LH with the bolt.
  
  Fig 52: Identifying Engine Under Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE UNDER COVER REAR RH (for 2WD)
HINT:

Install the RH side following the same procedures as for the LH side.
INSTALL NO. 2 ENGINE UNDER COVER (for 2WD)
INSTALL ENGINE UNDER COVER
INSTALL V-BANK COVER SUB-ASSEMBLY
1. Engage the 2 clips on the front of the cover, and then engage the clip on the rear to install the V-bank cover.
  
  Fig 53: Identifying V-Bank Cover Sub-Assembly Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Be sure to engage the clips securely.
  - Do not apply excessive force or do not hit the cover to engage the clips. This may cause the cover to break.
INSTALL ENGINE ROOM SIDE COVER LH
1. Install the side cover with the 5 clips.
  
  Fig 54: Identifying Engine Room Side Cover Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM SIDE COVER RH
1. Install the side cover with the 2 clips.
  
  Fig 55: Identifying Engine Room Side Cover Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOL AIR INTAKE DUCT SEAL
1. Install the intake duct seal with the 11 clips.
  
  Fig 56: Identifying Intake Duct Seal Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002