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Fuel Pump: Reassembly: Reassembly

  1. INSTALL NO. 2 FUEL SUCTION PLATE 
    1. Install the 2 springs and No. 2 suction plate to the No. 1 suction plate.
      Fig 1: Locating No. 2 Suction Plate E-Rings
      GTY137809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using needle-nose pliers, install 2 new E-rings to the No. 2 suction plate.
  2. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring, and install it to the fuel pump.
      Fig 2: Identifying Fuel Pump O-Ring
      GTY137969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel pump harness connector to the fuel pump.
      Fig 3: Identifying Fuel Pump Harness Connector
      GTY138143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the suction filter to the fuel pump.
      Fig 4: Identifying Suction Filter Claws
      GTY138309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the fuel pump with the suction filter to the fuel filter.
  3. INSTALL FUEL PUMP ASSEMBLY WITH FILTER 
    1. Install the fuel filter to the fuel sub-tank.
      Fig 5: Identifying Fuel Filter & Fuel Sub-Tank
      GTY144187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL SUB-TANK 
    1. Engage the 3 claws to install the No. 2 fuel suction plate the fuel sub-tank.
      Fig 6: Identifying No. 2 Fuel Suction Plate Claws
      GTY146757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 tubes to the tube clamps.
      Fig 7: Identifying Tube Clamps
      GTY146756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the suction filter hose to the fuel sub-tank.
      Fig 8: Identifying Suction Filter Hose
      GTY146755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the fuel pump harness connector to the No. 1 fuel suction plate.
      Fig 9: Identifying Fuel Pump Harness Connector
      GTY146754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SENDER GAGE ASSEMBLY 
    1. Install the fuel sender gage to the fuel suction support.
      Fig 10: Identifying Fuel Sender Gauge
      GTY126133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the sender gage connector to the No. 1 fuel suction plate.
      Fig 11: Identifying Sender Gauge Connector
      GTY140052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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