Section 21 (Starting): Starter: Reassembly

WARNING: This page is about a different car, the 2007 Lexus SC 430. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL STARTER ARMATURE ASSEMBLY
1. Apply grease to the armature bearings.
2. Insert the armature into the yoke.
INSTALL STARTER BRUSH HOLDER ASSEMBLY
1. Place the brush holder on the starter yoke.
2. Using a screwdriver, hold the brush spring back, and connect the brush into the brush holder. Connect all 4 brushes.
  NOTE: Check that the positive lead wires are not grounded.
3. Install a new O-ring to the groove of the starter yoke.
  
  Fig 1: Identifying Starter Brush Holder Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the end cover to the starter yoke with the 2 screws.
  Torque: 3.8 N*m (39 kgf*cm, 34 in.*lbf)
  
  Fig 2: Identifying End Cover To Starter Yoke With Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MAGNET STARTER SWITCH ASSEMBLY
1. Apply grease to the steel ball.
2. Insert the steel ball into the clutch shaft hole.
  
  Fig 3: Installing Magnet Starter Switch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Apply grease to the return spring.
4. Insert the return spring into the magnetic switch hole.
  
  Fig 4: Inserting Return Spring Into Magnetic Switch Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Place a new O-ring (1), the starter clutch (2), idler gear (3), and bearing (4) on the starter housing.
  
  Fig 5: Identifying O-Ring, Starter Clutch, Idler Gear, And Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the starter housing to the magnetic switch with the 2 screws.
  Torque: 9.3 N*m (95 kgf*cm, 82 in.*lbf)
  
  Fig 6: Locating Starter Housing To Magnetic Switch With Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STARTER YOKE ASSEMBLY
1. Install a new O-ring to the groove of the starter yoke.
2. Align the protrusion of the starter yoke with the groove of the magnetic switch, and install the starter yoke and armature.
  
  Fig 7: Pulling Out Field Frame Together With Armature From Magnetic Switch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the starter yoke and armature with the 2 bolts.
  Torque: 9.3 N*m (95 kgf*cm, 82 in.*lbf)
4. Connect the lead wire to terminal C with the nut.
  Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf)
5. Install a new dust protector.
  
  Fig 8: Locating Lead Wire From Magnetic Switch Terminal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002