Cooling System (Mechanical): Cooling: Radiator: Removal

DRAIN COOLANT (for Engine) (See ON-VEHICLE INSPECTION )
REMOVE ENGINE UNDER COVER NO. 1
REMOVE COOL AIR INTAKE DUCT SEAL (See REMOVAL )
REMOVE AIR CLEANER CAP W/INLET (See REMOVAL )
DISCONNECT RADIATOR HOSE INLET
1. Disconnect the radiator hose inlet from the No. 2 radiator assembly.
  
  Fig 1: Locating Radiator Hose Inlet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT RADIATOR HOSE OUTLET
1. Disconnect the radiator hose outlet from the No. 2 radiator assembly.
  
  Fig 2: Locating Radiator Hose Outlet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SEPARATE HOOD LOCK ASSEMBLY
1. Remove the 2 screws.
2. Detach the claws and remove the hood lock control cable cover.
3. Using a screwdriver, remove the cap.
  
  Fig 3: Locating Hood Lock Control Cable Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 2 bolts and nut, and separate the hood lock.
  
  Fig 4: Locating Hood Lock Nuts And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER
1. Remove the bolt and separate the suction tube bracket.
2. Disconnect the horn connectors.
3. Remove the 5 bolts and the radiator support upper.
  
  Fig 5: Locating Suction Tube Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FAN SHROUD
1. Disconnect the coolant reservoir hose.
2. Disconnect the cooling fan ECU connectors.
  
  Fig 6: Locating Cooling Fan ECU Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 4 bolts and the fan shroud.
  
  Fig 7: Locating Fan Shroud Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT CUSHION
1. Remove the 2 radiator support cushions from the radiator supports.
  
  Fig 8: Locating Radiator Support Cushions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT SUB-ASSEMBLY LH
1. Remove the 3 bolts and the radiator support LH.
  
  Fig 9: Locating Radiator Support LH With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT SUB-ASSEMBLY RH
1. Remove the 3 bolts and the radiator support RH.
  
  Fig 10: Locating Radiator Support RH With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 RADIATOR ASSEMBLY
1. Remove the 4 bolts, and remove the radiator from the radiator support lowers.
  
  Fig 11: Locating Radiator Support Lowers Bolts (LH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Fig 12: Locating Radiator Support Lowers Bolts (RH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Lift the radiator, then remove it.
  NOTE: Do not allow the cooler condenser and radiator to come into contact with each other.
  
  Fig 13: Lifting Radiator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002