Engine Oil Cooler: Installation

INSTALL OIL COOLER SPACER
1. Apply a light coat of engine oil to a new gasket.
2. Install the gasket to the oil cooler spacer.
  
  Fig 1: Identifying Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil cooler spacer to the oil filter bracket with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 2: Locating Oil Cooler Spacer Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER ASSEMBLY
1. Apply a light coat of engine oil to 2 new O-rings.
2. Install the 2 O-rings to the oil cooler.
  
  Fig 3: Locating O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil cooler with the 5 nuts.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  Fig 4: Locating Oil Cooler Assembly Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL FILTER BRACKET
1. Apply a light coat of engine oil to 2 new O-rings.
2. Install the 2 O-rings to the timing chain cover.
  
  Fig 5: Locating O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil filter bracket with the 2 nuts and 2 bolts.
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
  
  Fig 6: Locating Oil Filter Bracket Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 OIL COOLER BRACKET
1. Connect the ground wire to the cylinder block.
2. Install the oil cooler bracket with the 2 nuts.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  Fig 7: Identifying Oil Cooler Bracket Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
1. Connect the 4 hoses.
2. Install the water by-pass hose with the 3 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 8: Locating Water Bypass Pipe Bolts And Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT COOLER COMPRESSOR ASSEMBLY (See INSTALLATION )
INSTALL OIL PRESSURE SENDER GAUGE ASSEMBLY (See INSTALLATION )
INSTALL OIL FILTER ELEMENT (See REPLACEMENT )
INSTALL FAN AND GENERATOR V BELT (See INSTALLATION )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
ADD ENGINE OIL (See REPLACEMENT )
ADD ENGINE COOLANT (See REPLACEMENT )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
INSPECT FOR OIL LEAK (See REPLACEMENT )
INSPECT ENGINE OIL LEVEL (See ON-VEHICLE INSPECTION )
INSPECT FOR COOLANT LEAK (See COOLING SYSTEM )
INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH (See INSTALLATION )
INSTALL UPPER RADIATOR SUPPORT SEAL (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER RH (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER LH (See INSTALLATION )