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Oil Pump: Removal

HINT:

When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE:
    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).
    • After the power switch is turned OFF, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the power switch OFF, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
  2. REMOVE SERVICE PLUG GRIP  (See REMOVAL )
  3. REMOVE ENGINE ASSEMBLY 
    1. Remove the engine (see REMOVAL ).
  4. REMOVE V-RIBBED BELT  (See REMOVAL )
  5. REMOVE WITH MOTOR COMPRESSOR ASSEMBLY  (See REMOVAL )
  6. REMOVE ENGINE COVER SUB-ASSEMBLY LH  (See REMOVAL )
  7. REMOVE NO. 6 COVER SUB-ASSEMBLY  (See REMOVAL )
  8. REMOVE ENGINE COVER SUB-ASSEMBLY RH  (See REMOVAL )
  9. REMOVE NO. 5 COVER SUB-ASSEMBLY  (See REMOVAL )
  10. REMOVE ENGINE WIRE  (See REMOVAL )
  11. REMOVE INJECTOR DRIVER  (See REMOVAL )
  12. REMOVE NO. 1 ENGINE COVER  (See REMOVAL )
  13. REMOVE PURGE VSV  (See REMOVAL )
  14. REMOVE HEATER WATER PUMP ASSEMBLY  (See REMOVAL )
  15. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY  (See REMOVAL )
  16. REMOVE INTAKE MANIFOLD ASSEMBLY  (See REMOVAL )
  17. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY  (See REMOVAL )
  18. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY  (See REMOVAL )
  19. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY  (See REMOVAL )
  20. REMOVE FUEL PUMP ASSEMBLY (for Bank 1)  (See REMOVAL )
  21. REMOVE FUEL PUMP ASSEMBLY (for Bank 2)  (See REMOVAL )
  22. REMOVE WATER INLET HOUSING 
    1. Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the water inlet hose.
    2. Remove the 3 bolts, water inlet housing and gasket.
      3. Fig 1: Locating Water Inlet Housing Bolts
      G05773449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE WATER PUMP PULLEY  (See REMOVAL )
  24. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Remove the bolt and belt tensioner
      2. Fig 2: Locating Belt Tensioner With Bolt
      G05773450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FRONT WATER BY-PASS JOINT  (See DISASSEMBLY )
  26. REMOVE CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY LH 
    1. Remove the 3 bolts and camshaft timing control motor.
      2. Fig 3: Locating Camshaft Timing Control Motor With Bolts
      G05773451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the timing chain cover.
  27. REMOVE CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY RH 
    1. Remove the 3 bolts and camshaft timing control motor.
      2. Fig 4: Locating Camshaft Timing Control Motor Bolts
      G04943012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the timing chain cover.
  28. REMOVE OIL FILTER ELEMENT  (See REPLACEMENT  )
  29. REMOVE OIL FILTER BRACKET 
    1. Remove the 3 bolts, filter bracket and 2 gaskets.
      Fig 5: Locating Filter Bracket And Bolts
      G05773453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE CRANKSHAFT PULLEY 
    1. Using SST, loosen the crankshaft pulley set bolt until 2 or 3 threads are engaged.

      SST 09213-54015 (90119-08216), 09330-00021 

      Fig 6: Holding Crankshaft Pulley
      G05773454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using the pulley set bolt and SST, remove the crankshaft pulley.

      SST 09950-50013 (09951-05010, 09952-05010, 09953-05010, 09954-05031) 

      Fig 7: Removing Crankshaft Pulley
      G05773455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE CRANKSHAFT TIMING GEAR KEY  (See REPLACEMENT )
  32. REMOVE IGNITION COIL ASSEMBLY  (See DISASSEMBLY )
  33. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH 
    1. Remove the fuel pump spacer.
    2. Remove the 15 bolts in the order shown in the illustration. Then remove the 2 seal washers, cylinder head cover and gasket.

      HINT:

      Make sure the removed parts are returned to the same places they were removed from

      Fig 8: Identifying Cylinder Head Cover Sub-Assembly Bolt Sequence
      G05773456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 gaskets and 2 O-rings from the camshaft bearing caps (No. 2, No. 3 and No. 7).
      Fig 9: Locating Camshaft Bearing Cap Gaskets And O-Rings
      G05771832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH 
    1. Remove the fuel pump spacer.
    2. Remove the 15 bolts in the order shown in the illustration. Then remove the 2 seal washers, cylinder head cover and gasket.

      HINT:

      Make sure the removed parts are returned to the same places they were removed from.

      Fig 10: Identifying Cylinder Head Cover Sub-Assembly Bolt Sequence
      G05773458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 gaskets and 2 O-rings from the camshaft bearing caps (No. 1, No 3 and No. 6).
      Fig 11: Locating Camshaft Bearing Cap Gaskets And O-Rings
      G05771835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Remove the 2 plugs and 2 gaskets
      Fig 12: Locating Timing Chain Cover Plugs And Gaskets
      G05773460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 30 bolts and nut shown in the illustration
      Fig 13: Locating Timing Chain Cover Bolts
      G05773461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver as shown in the illustration.
      NOTE: Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

      HINT:

      Tape the screwdriver tip before use.

      Fig 14: Removing Timing Chain Cover
      G05773462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the oil pump gasket from the cylinder block.
      Fig 15: Identifying Oil Pump Gasket From Cylinder Block
      G05773463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the O-ring from the oil pan
      Fig 16: Identifying O-Ring From Oil Pan
      G05773464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE WATER INLET PIPE 
    1. Remove the water inlet pipe
    2. Remove the 2 O-rings from the water inlet pipe
      3. Fig 17: Identifying O-Rings From Water Inlet Pipe
      G04943300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE FRONT CRANKSHAFT OIL SEAL  (See DISASSEMBLY )
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