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Headlight Assembly: Reassembly

  1. INSTALL FRONT BUMPER BAR REINFORCEMENT LH 
    1. Install the front bumper bar reinforcement LH with the 2 screws.
    Fig 1: Identifying Front Bumper Bar Reinforcement LH Screws
    G04944808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 HEADLIGHT COVER GASKET (w/ Driver Monitor Camera) 
    1. Install a new No. 1 headlight cover gasket.
  3. INSTALL LIGHT RETRACTOR CONTROL RELAY (w/ Driver Monitor Camera) 
    1. Connect the connector.
    2. Install the light retractor control relay with the 2 screws.
      Fig 2: Locating Light Retractor Control Relay Connector And Screws
      G04944807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the cover with the 4 screws.
      Fig 3: Identifying Cover Screws
      G04944806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL HEADLIGHT GASKET 
    1. Install a new headlight gasket.
  5. INSTALL HEADLIGHT CONTROL ECU LH 
    1. Pass the headlight control ECU socket through the headlight assembly.
      NOTE: Be careful not to damage the reflector or headlight housing with the headlight control ECU socket.
    2. Connect the connector.
    3. Install the swivel motor with the 3 screws.
      Fig 4: Locating Swivel Motor Connector And Screws
      G04944802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Align the cutout parts of the swivel motor shaft with the cutout parts of the reflector to install the swivel motor.
  6. INSTALL HEADLIGHT SWIVEL MOTOR 
    1. Connect the connector.
    2. Install the cover with the 3 screws.
    3. Fix the headlight control ECU'S power supply wire harness to the headlight interior's clip.
      Fig 5: Locating Headlight Swivel Motor Connector And Screws
      G04944820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the headlight control ECU with the 4 screws.
      NOTE: As the screws are self tapping screws, make sure no fragments enter the interior of the headlight during the procedure.
      Fig 6: Identifying Headlight Control ECU With Screws
      G04944800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the headlight protector with the screw.
      Fig 7: Identifying Headlight Protector With Screw
      G04944799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Fix the headlight control ECU socket's harness to the headlight interior's 2 clips.
  7. INSTALL HEADLIGHT LEVELING MOTOR LH 
    1. Connect the tip of the headlight leveling motor LH with the reflector.
      Fig 8: Identifying Headlight Control ECU Socket's Clips
      G04944823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the headlight levering motor in the direction indicated by the arrow and install it.
    3. Connect the connector.
    Fig 9: Installing Headlight Levering Motor
    G04944824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT SIDE MARKER LIGHT BULB 
    1. Turn the front side marker light bulb in the direction indicated by the arrow and install it.
    2. Connect the connector.
    Fig 10: Installing Front Side Marker Light Bulb
    G04944825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL CLEARANCE LIGHT BULB 
    1. Turn the clearance light bulb in the direction indicated by the arrow and install it.
    2. Connect the connector.
    Fig 11: Installing Clearance Light Bulb
    G04944826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT TURN SIGNAL LIGHT BULB 
    1. Turn the front turn signal light bulb in the direction indicated by the arrow and install it.
    2. Connect the connector.
      Fig 12: Installing Front Turn Signal Light Bulb
      G04944827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the cover in the direction indicated by the arrow and install it.
      Fig 13: Installing Cover
      G04944828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 1 HEADLIGHT BULB 
    1. Connect the connector.
    2. Turn the No. 1 headlight bulb in the direction indicated by the arrow and install it.
      NOTE: Do not touch the glass part of the bulb.
      Fig 14: Installing No. 1 Headlight Bulb
      G04944829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the cover in the direction indicated by the arrow and install it.
  12. INSTALL DISCHARGE HEADLIGHT BULB 
    1. Lock the set spring and install the discharge headlight bulb.
      NOTE: Do not touch the glass part of the bulb.
      Fig 15: Installing Cover
      G04944830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the headlight control ECU in the direction indicated by the arrow and install the socket.
      Fig 16: Installing Headlight Control ECU
      G04944831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the back cover in the direction indicated by the arrow and install it.
      Fig 17: Installing Back Cover
      G04944832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY (w/ Headlight Cleaner System)  (See INSTALLATION )
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