LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2008 >> LS 460 >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Lighting >> Headlight Assembly >> Disassembly

Headlight Assembly: Disassembly

  1. REMOVE HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY (w/ Headlight Cleaner System)  (See REMOVAL )
    Fig 1: Identifying Headlight Connectors And Bolts
    G04944785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE DISCHARGE HEADLIGHT BULB 
    1. Turn the back cover in the direction indicated by the arrow and remove it.
      Fig 2: Removing Back Cover
      G04944788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the headlight control ECU socket in the direction indicated by the arrow and disconnect it.
      Fig 3: Removing Headlight Control ECU Socket
      G04944789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Release the set spring lock as shown in the illustration and remove the bulb.
      NOTE: Do not touch the glass part of the bulb.
    Fig 4: Releasing Set Spring Lock
    G05855360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE NO. 1 HEADLIGHT BULB 
    1. Turn the cover in the direction indicated by the arrow and remove it.
      Fig 5: Removing No. 1 Headlight Bulb Cover
      G04944791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the No. 1 headlight bulb in the direction indicated by the arrow in the illustration.
    3. Disconnect the connector and remove the No. 1 headlight bulb.
      NOTE: Do not touch the glass part of the bulb.
    Fig 6: Removing No. 1 Headlight Bulb
    G04944792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FRONT TURN SIGNAL LIGHT BULB 
    1. Turn the turn signal light cover in the direction indicated by the arrow and remove it.
      Fig 7: Removing Turn Signal Light Cover
      G04944793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector.
    3. Turn the front turn signal light bulb in the direction indicated by the arrow and remove it.
    Fig 8: Removing Front Turn Signal Light Bulb
    G04944794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE CLEARANCE LIGHT BULB 
    1. Disconnect the connector.
    2. Turn the clearance light bulb in the direction indicated by the arrow and remove it.
    Fig 9: Removing Clearance Light Bulb
    G04944795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT SIDE MARKER LIGHT BULB 
    1. Disconnect the connector.
    2. Turn the front side marker light bulb in the direction indicated by the arrow and remove it.
    Fig 10: Removing Front Side Marker Light Bulb
    G04944796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE HEADLIGHT LEVELING MOTOR LH 
    1. Disconnect the connector.
    2. Turn the headlight leveling motor LH in the direction indicated by the arrow and lightly pull it out.
      Fig 11: Removing Headlight Leveling Motor LH
      G04944797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Lower the tip of the headlight leveling motor LH and detach the reflector to remove it.
    Fig 12: Lowering Tip Of Headlight Leveling Motor LH
    G04944798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE HEADLIGHT SWIVEL MOTOR 
    1. Remove the screw and headlight protector.
      Fig 13: Identifying Headlight Protector Screw
      G04944799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 screws and cover.
      NOTE: As the screws are self tapping screws, make sure no fragments enter the interior of the headlight during the procedure.
      Fig 14: Identifying Cover Screws
      G04944800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the aiming screw clockwise, and move the headlight swivel motor so that it can be removed.
      Fig 15: Removing Aiming Screw Clockwise
      G04944801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the connector.
    5. Remove the 3 screws.
      Fig 16: Locating Connector And Screws
      G04944802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Apply tape as shown in the illustration.
      Fig 17: Identifying Area For Applying Tape
      G04944803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the swivel motor as shown in the illustration.
    NOTE: Make sure not to damage the headlight control ECU socket's harness.
    Fig 18: Removing Swivel Motor
    G04944804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE HEADLIGHT CONTROL ECU LH 
    1. Remove the 3 screws and headlight control ECU cover.
    2. Disconnect the connector.
    3. Remove the headlight control ECU.
    Fig 19: Identifying Headlight Control ECU Cover Screws
    G04944805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Be careful not to damage the reflector or headlight housing with the headlight control ECU socket.
  10. REMOVE HEADLIGHT GASKET 
    1. Remove the headlight gasket.
  11. REMOVE LIGHT RETRACTOR CONTROL RELAY (w/ Driver Monitor Camera) 
    1. Remove the 4 screws and cover.
      Fig 20: Identifying Cover Screws
      G04944806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws.
    3. Disconnect the connector, and remove the light retractor control relay.
      Fig 21: Locating Light Retractor Control Relay Connector And Screws
      G04944807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 1 HEADLIGHT COVER GASKET (w/ Driver Monitor Camera) 
    1. Remove the No. 1 headlight cover gasket.
  13. REMOVE FRONT BUMPER BAR REINFORCEMENT LH 
    1. Remove the 2 screws and front bumper bar reinforcement LH.
      Fig 22: Identifying Front Bumper Bar Reinforcement LH Screws
      G04944808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals