Water Pump: Installation

INSTALL WATER PUMP
1. Install the water pump and a new gasket with the 9 bolts as shown in the illustration.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) for bolt A
  
  23 N*m (235 kgf*cm, 17 ft.*lbf) for bolt B
  
  47 N*m (479 kgf*cm, 35 ft.*lbf) for bolt C
  
  Fig 1: Locating Water Pump Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WATER PUMP PULLEY
1. Temporarily install the pulley with the 4 bolts.
2. Using a screwdriver or an equivalent, hold the pulley and tighten the 4 bolts.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  HINT.
  
  Tape the screwdriver tip before use to avoid damage.
  
  Fig 2: Installing Pulley With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WATER INLET HOUSING
1. Install a new gasket to the water pump
2. Install the water inlet housing with the 3 bolts
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
Fig 3: Locating Water Inlet Housing Bolts And Gasket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 3 WATER BY-PASS HOSE
1. Connect the No. 3 water by-pass hose to the water inlet housing.
  HINT:
  
  The direction of the hose clamp is indicated in the illustration.
  
  Fig 4: Locating No. 3 Water By-Pass Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT WATER INLET HOSE
1. Connect the water inlet hose to the water inlet housing.
  HINT:
  
  The direction of the hose clamp is indicated in the illustration.
  
  Fig 5: Locating Water Inlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 5 WATER BY-PASS HOSE
1. Connect the No 5 water by-pass hose to the water inlet housing.
  HINT:
  
  The direction of the hose clamp is indicated in the illustration
  
  Fig 6: Locating No 5 Water By-Pass Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 2 RADIATOR HOSE
1. Connect the No. 2 radiator hose to the water inlet housing.
Fig 7: Locating No 2 Radiator Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL V-RIBBED BELT (See INSTALLATION )
INSTALL RADIATOR RESERVE TANK ASSEMBLY (See INSTALLATION )
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
ADD ENGINE COOLANT (See COOLANT )
INSPECT FOR COOLANT LEAK (See COOLING SYSTEM )
INSTALL ENGINE ROOM SIDE COVER RH (See INSTALLATION )
INSTALL NO. 1 AIR CLEANER INLET (See INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL ENGINE UNDER COVER