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Front Bumper: Reassembly

  1. INSTALL FRONT BUMPER REINFORCEMENT 
    1. Install the front bumper reinforcement with the 6 bolts.

      Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf) 

    2. Install the cooler (ambient temp sensor) thermistor with the clamp.
    3. Install the radiator support opening cover with the 2 clips.
      Fig 1: Locating Front Bumper Reinforcement Bolts
      G05756693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT BUMPER ENERGY ABSORBER 
    1. Install the front bumper energy absorber.
      Fig 2: Identifying Front Bumper Energy Absorber
      G05756692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT BUMPER SIDE RETAINER LH 
    1. Engage the 2 claws and install the front bumper side retainer LH.
    2. Install the screw.
    Fig 3: Identifying Front Bumper Side Retainer LH Claws
    G05756691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT BUMPER SIDE RETAINER RH 

    HINT.

    Use the same procedure for the RH side and LH side

  5. INSTALL FRONT FENDER LINER RETAINER 
    1. Engage the 2 claws and install the 2 front fender liner retainers

      HINT

      Use the same procedure for the RH side and LH side.

      Fig 4: Identifying Front Fender Liner Retainers Claws
      G05756690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL LOWER FRONT BUMPER COVER 
    1. Engage the 2 claws and install the lower front bumper cover
      Fig 5: Identifying Lower Front Bumper Cover Claws
      G05756689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FOG LIGHT COVER LH 
    1. Engage the 4 claws and install the fog light cover LH.
    Fig 6: Identifying Front Fog Light Cover LH Claws
    G05756688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FOG LIGHT COVER RH 

    HINT:

    Use the same procedure for the RH side and LH side.

  9. INSTALL LOWER RADIATOR GRILLE 
    1. Engage the 14 claws and install the lower radiator grille.
    Fig 7: Identifying Lower Radiator Grille Claws
    G05756687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL RADIATOR GRILLE EMBLEM (w/o Dynamic Radar Cruise Control System) 

    HINT:

    When installing the radiator grille emblem, heat the radiator grille and radiator grille emblem using a heat light

    Heating Temperature 

    HEATING TEMPERATURE SPECIFICATION

    Item Temperature
    Radiator Grille 40 to 60°C (104 to 140°F)
    Emblem 20 to 30°C (68 to 86°F)
    NOTE: Do not heat the radiator grille and radiator grille emblem excessively.
    1. Clean the radiator grille surface.
      1. Using a heat light, heat the radiator grille surface
      2. Remove the double-sided tape from the radiator grille
      3. Wipe off any tape adhesive residue with cleaner
    2. Clean the radiator grille emblem (if reusing the radiator grille emblem).
      1. Using a heat light, heat the radiator grille emblem
      2. Remove the double-sided tape from the radiator grille emblem.
      3. Wipe off any tape adhesive residue with cleaner.
      4. Apply new double-sided tape to the radiator grille emblem
    3. Install the radiator grille emblem.
      1. Using a heat light, heat the radiator grille and radiator grille emblem.
      2. Remove the peeling paper from the face of the radiator grille emblem

        HINT

        After removing the peeling paper, keep the exposed adhesive free from foreign matter

      3. Install the radiator grille emblem.
        Fig 8: Identifying Radiator Grille Emblem
        G05756701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL RADIATOR GRILLE EMBLEM (w/ Dynamic Radar Cruise Control System) 
    1. Engage the claw and install the radiator grille emblem.
    2. Install the 2 spring nuts.
      Fig 9: Identifying Radiator Grille Emblem Spring Nuts
      G05756686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL RADIATOR GRILLE 
    1. Engage the 6 claws and install the radiator grille.
    2. Install the 2 clips.
      Fig 10: Identifying Radiator Grille Claws And Clips
      G05756684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL RADIATOR GRILLE ASSEMBLY 
    1. Engage the 15 claws and 2 guides, and install the radiator grille assembly.
    2. Install the 2 clips.
      Fig 11: Identifying Radiator Grille Assembly Claws And Guides
      G05756683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL RADIATOR GRILLE PROTECTOR 
    1. Engage the 15 claws and install the radiator grille protector.
      Fig 12: Identifying Radiator Grille Protector Claws
      G05756682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL HEADLIGHT HOSE (w/ Headlight Cleaner System) 
    1. Engage the 7 clamps and install the headlight hose
    Fig 13: Identifying Headlight Hose Clamps
    G05756681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)  (See INSTALLATION )
  17. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System) 

    HINT

    Use the same procedure for the RH side and LH side.

  18. INSTALL HEADLIGHT CLEANER WASHER NOZZLE LH (w/ Headlight Cleaner System)  (See INSTALLATION )
  19. INSTALL HEADLIGHT CLEANER WASHER NOZZLE RH (w/ Headlight Cleaner System) 

    HINT:

    Use the same procedure for the RH side and LH side.

  20. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System) 
    1. Engage the 13 clamps and install the No. 4 engine room wire
    Fig 14: Identifying No. 4 Engine Room Wire Clamps
    G05756680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL NO. 1 ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)  (See INSTALLATION )
  22. INSTALL FOG LIGHT ASSEMBLY LH  (See INSTALLATION )
  23. INSTALL FOG LIGHT ASSEMBLY RH 

    HINT

    Use the same procedure for the RH side and LH side

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