LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2008 >> IS F >> Repair and Diagnosis >> Body & Frame >> Door Locks >> Door Lock >> Front Door Lock >> Installation

Front Door Lock: Installation

  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Install the front door inside locking cable assembly
      Fig 1: Locating Front Door Inside Locking Cable Assembly
      G05320723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 3 claws
      Fig 2: Identifying Claws
      G05320722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Install the front door lock remote control cable assembly
    Fig 3: Locating Front Door Lock Remote Control Cable Assembly
    G05320721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT DOOR LOCK ASSEMBLY 
    NOTE:
    • When reusing the removed front door lock assembly, replace the door lock wire harness seal on the connector with a new one.
    • Do not allow grease or dust to adhere on the door lock wiring harness sealing surface of the connector.
    • Reusing the door lock wiring harness seal and/or using damaged door lock wiring harness seal may cause water intrusion to the connection, and result in a malfunction in the front door lock assembly.
    1. Apply MP grease to the sliding parts on the front door lock assembly
    2. Install a new door lock wiring harness seal to the front door lock assembly
    3. Insert the front door lock open rod to the front door lock assembly, and set it to the front door outside handle frame
    4. Fig 4: Identifying Front Door Lock Assembly Screws
      G05320720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Make sure that the front door lock open rod is securely connected to the front door lock assembly.
    6. Using TORX socket wrench (T30), install the front door lock assembly with the 3 screws.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    7. Connect the connector
  4. INSTALL FRONT NO. 1 DOOR STIFFENER CUSHION  (See REASSEMBLY )
  5. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY  (See REASSEMBLY )
  6. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY  (See REASSEMBLY )
  7. INSTALL FRONT DOOR OUTSIDE HANDLE COVER  (See REASSEMBLY )
  8. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY  (See REASSEMBLY )
  9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY  (See REASSEMBLY )
  10. INSTALL FRONT DOOR SERVICE HOLE COVER  (See REASSEMBLY )
  11. INSTALL FRONT DOOR TRIM COVER  (See REASSEMBLY )
  12. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY  (See REASSEMBLY )
  13. INSTALL COURTESY LIGHT ASSEMBLY  (See REASSEMBLY )
  14. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL  (See REASSEMBLY )
  15. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG  (See REASSEMBLY )
  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  17. INITIALIZE POWER WINDOW CONTROL SYSTEM 

    (See INITIALIZATION )