LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2008 >> IS 350 >> Repair and Diagnosis >> External Pages >> Different car >> Section 25 (Starting) >> Starter >> Disassembly

Section 25 (Starting): Starter: Disassembly

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE STARTER MAGNETIC SWITCH ASSEMBLY 
    1. Remove the nut, and disconnect the lead wire from the magnetic switch assembly.
      Fig 1: Locating Lead Wire Nut
      G04943888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 nuts and starter magnetic switch assembly
    Fig 2: Locating Starter Magnetic Switch Assembly Nuts
    G04943889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE STARTER DRIVE HOUSING ASSEMBLY 
    1. Using a T30 "TORX" socket wrench, remove the 2 bolts
    2. Pull out the starter yoke assembly and the starter commutator end frame assembly together with the stater armature assembly.
    Fig 3: Locating Starter Drive Housing Assembly Bolts
    G04943890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter pinion drive lever
      Fig 4: Locating Starter Pinion Drive Lever
      G04943891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws and starter commutator end frame assembly
    NOTE: While holding down the lead wire, remove the starter commutator end frame assembly.
    Fig 5: Locating Starter Commutator End Frame Assembly Screws
    G04943892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Using a screwdriver, hold the spring back and disconnect the brush from the starter brush holder assembly.
    2. Disconnect the 4 brushes, and remove the starter brush holder assembly.
      Fig 6: Disconnecting Brush From Starter Brush Holder Assembly
      G04943893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the starter armature assembly from the starter center bearing clutch sub-assembly.
    Fig 7: Identifying Starter Armature Assembly
    G05750510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the starter yoke assembly from the starter center bearing clutch sub-assembly
  6. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter center bearing clutch sub-assembly.
    Fig 8: Identifying Starter Armature Plate
    G04943895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears.
    Fig 9: Identifying Planetary Gears
    G04943896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals