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Headlight Assembly: Disassembly

  1. REMOVE NO. 1 HEADLIGHT BULB (for Halogen Headlight) 
    1. Remove the headlight socket cover as shown in the illustration.
    2. Remove the headlight gasket.
      NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
      Fig 1: Identifying Headlight Socket Cover
      G05832187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 2: Identifying Headlight Socket Cover
      G05832188Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the connector.
    4. Remove the No. 1 headlight bulb as shown in the illustration.
      Fig 3: Identifying Headlight Socket Cover
      G05832189Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE DISCHARGE HEADLIGHT BULB (for HID Headlight) 
    1. Remove the headlight socket cover as shown in the illustration.
    2. Remove the headlight gasket.
      NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
      Fig 4: Separating Light Control Ecu Socket
      G05832190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Separate the light control ECU socket as shown in the illustration.
      Fig 5: Releasing Set Spring
      G05832191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Release the set spring and remove the discharge headlight bulb as shown in the illustration.
  3. REMOVE NO. 2 HEADLIGHT BULB 
    1. Remove the headlight socket cover as shown in the illustration.
    2. Remove the headlight gasket.
      NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
      Fig 6: Identifying Headlight Socket Cover
      G05832192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the connector.
    4. Remove the No. 2 headlight bulb as shown in the illustration.
      Fig 7: Identifying No. 2 Headlight Bulb
      G05832193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE PARKING LIGHT BULB 
    1. Turn the parking light bulb and the parking light socket in the direction indicated by the arrow and remove them as a unit.
    2. Remove the parking light bulb from the parking light socket.
  5. REMOVE PARKING LIGHT SOCKET 
    1. Disconnect the connector and remove the parking light socket.
      Fig 8: Turning Parking Light Bulb And Parking Light Socket
      G05832194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT TURN SIGNAL LIGHT BULB 
    1. Turn the front turn signal light bulb and the front turn signal light socket in the direction indicated by the arrow and remove them as a unit.
      Fig 9: Turning Front Turn Signal Light Bulb And Front Turn Signal Light Socket
      G05832195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the 2 front turn signal light bulbs and the 2 front turn signal light sockets in the direction indicated by the arrow and remove them as a unit.
    3. Remove the 2 front turn signal light bulb from the 2 front turn signal light sockets.
      Fig 10: Turning Front Turn Signal Light Bulbs And Front Turn Signal Light Sockets
      G05832196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE HEADLIGHT WIRE HARNESS 
    1. Disconnect the connectors and remove the headlight wire harness.
      Fig 11: Locating Connectors
      G05832197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FRONT BUMPER SIDE SUPPORT 
    1. Remove the 3 screws and front bumper side support.
      Fig 12: Identifying Screws And Front Bumper Side Support
      G05832198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE HEADLIGHT LEVELING MOTOR (for HID Headlight) 
    1. Align the notches of the headlight leveling motor and the housing, and pull out the headlight leveling motor slightly.
      Fig 13: Identifying Headlight Leveling Motor
      G05832199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.
  10. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight) 
    1. Remove the headlight leveling motor base packing.
      NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
      Fig 14: Identifying Headlight Leveling Motor Base Packing
      G05832200Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE UPPER HEADLIGHT PROTECTOR RETAINER (for HID Headlight) 
    1. Remove the screw and upper headlight protector retainer.
      Fig 15: Identifying Screw And Upper Headlight Protector Retainer
      G05832201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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