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Fuel Relief Valve: Removal

  1. PRECAUTION  (See FUEL INJECTOR (FOR PORT INJECTION) )
  2. DISCHARGE FUEL SYSTEM PRESSURE  (See FUEL SYSTEM )
  3. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  4. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
  5. REMOVE ENGINE ROOM SIDE COVER RH  (See REMOVAL )
  6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  7. REMOVE SERVICE PLUG GRIP  (See REMOVAL )
  8. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  9. REMOVE FRONT UPPER FENDER PROTECTOR LH  (See REMOVAL )
  10. REMOVE FRONT UPPER FENDER PROTECTOR RH  (See REMOVAL )
  11. REMOVE FRONT FENDER TO COWL SIDE SEAL LH  (See REMOVAL )
  12. REMOVE FRONT FENDER TO COWL SIDE SEAL RH  (See REMOVAL )
  13. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  14. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  15. REMOVE COWL TOP VENTILATOR LOUVER  (See REMOVAL )
  16. DRAIN ENGINE COOLANT  (See REPLACEMENT )
  17. DISCONNECT NO. 2 VENTILATION HOSE  (See REMOVAL )
  18. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE  (See REMOVAL )
  19. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY  (See REMOVAL )
  20. REMOVE INTAKE AIR SURGE TANK  (See REMOVAL )
  21. REMOVE INTAKE MANIFOLD  (See REMOVAL )
  22. REMOVE WATER HOSE JOINT  (See REMOVAL )
  23. REMOVE FUEL PRESSURE PULSATION DAMPER  (See REMOVAL )
  24. REMOVE NO. 1 FUEL PIPE  (See REMOVAL )
  25. DISCONNECT NO. 2 FUEL PIPE  (See REMOVAL )
  26. REMOVE FUEL PUMP ASSEMBLY  (See REMOVAL )
  27. REMOVE NO. 2 FUEL PIPE  (See REMOVAL )
  28. REMOVE NO. 3 FUEL PIPE  (See REMOVAL )
  29. REMOVE NO. 2 FUEL DELIVERY PIPE  (See REMOVAL )
  30. REMOVE FUEL RELIEF VALVE 
    1. Fix the delivery pipe between aluminum plates in a vise.
      NOTE: Do not overtighten the vise.
    2. Using a 5 mm hexagon socket wrench, remove the 2 bolts and fuel relief valve from the No. 2 delivery pipe.
      NOTE: Pull and remove the fuel relief valve a straight line to avoid damage to the seal surface of the delivery pipe's O-ring.
    3. Remove the E-ring, O-ring and backup rings from the fuel relief valve.
    Fig 1: Locating Fuel Relief Valve Bolts
    G05303213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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