Cooling System (Mechanical): Cooling: Radiator: Disassembly

REMOVE RADIATOR DRAIN COCK PLUG
1. Remove the drain plug.
2. Remove the O-ring.
ASSEMBLE SST
1. Install the claw to part A of the overhaul handle as shown in the illustration.
  SST 09230-01010
2. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.
  Dimension B:
  
  0.2 to 0.3 mm (0.008 to 0.012 in.)
  
  Fig 1: Identifying Special Tool
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
UNCAULK LOCK PLATE
1. Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.
  SST 09230-01010
  
  Fig 2: Uncaulking Lock Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE UPPER RADIATOR TANK AND LOWER RADIATOR TANK
1. Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a plastic-faced hammer and remove the tank.
2. Remove the O-ring.
  
  Fig 3: Tapping Bracket Of Radiator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE OIL COOLER
1. Remove the nut and oil cooler pipe. (A)
2. Remove the 2 nuts, 2 washers and oil cooler. (B)
3. Remove the 2 O-rings from the oil cooler. (C)