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Section 77 (Starting): Starter: Disassembly

WARNING: This page is about a different car, the 2007 Lexus ES 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE MAGNETIC SWITCH ASSEMBLY 
    1. Remove the nut and disconnect the lead wire from terminal C.
      Fig 1: Locating Lead Wire Nut
      G04975511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws that hold the magnetic switch assembly to the motor terminal starter kit.
    3. Remove the magnetic switch assembly.
    4. Remove the return spring and the plunger from the magnetic switch assembly.
      Fig 2: Locating Magnetic Switch Screws
      G04975512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      Fig 3: Locating Starter Yoke Assembly Bolts
      G04975513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter yoke assembly from the starter commutator end frame assembly.
      Fig 4: Identifying Starter Commutator End Frame Assembly
      G04975514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke assembly.
      Fig 5: Identifying Starter Armature Plate
      G04975515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE STARTER COMMUTATOR END FRAME COVER 
    1. Using a screwdriver, remove the starter commutator end frame cover.
      Fig 6: Removing Starter Commutator End Frame Cover
      G04975516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Using snap ring pliers, remove the snap ring and plate washer.
    2. Remove the starter armature assembly from the commutator end frame assembly.
      Fig 7: Removing Snap Ring And Plate Washer
      G04975674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the starter drive housing assembly.
    Fig 8: Locating Planetary Gears
    G04975518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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