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Cooling System (Mechanical): Cooling: Fan: Installation

  1. INSTALL COOLING FAN MOTOR 
    1. Install the fan motor with the 3 screws.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  2. INSTALL NO. 2 COOLING FAN MOTOR 
    1. Install the fan motor with the 3 screws.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    2. Connect the 2 wires to the fan shroud.
      Fig 1: Locating Fan Motor With Screws
      G05289336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FAN 
    1. Install the 2 fans with the 2 nuts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 2: Locating Fans With Nuts
      G05289337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL COOLING FAN ECU 
    1. Install the ECU with the 2 screws.
    2. Connect the 2 connectors.
      Fig 3: Locating Cooling Fan ECU And Screw
      G05289338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FAN SHROUD SUB-ASSEMBLY 
    1. Install the fan shroud with the 6 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 4: Locating Fan Shroud And Bolts
      G05289339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 3 clamps and wire harness to the fan shroud.
    3. Connect the 2 connectors.
      Fig 5: Locating Clamps And Wire Harness From Fan Shroud
      G05289340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL ENGINE ROOM ECU OUTLET DUCT 
    1. Install the outlet duct.
  7. CONNECT NO. 1 RADIATOR HOSE (See  INSTALLATION   ) 
  8. INSTALL AIR CLEANER ASSEMBLY (See  INSTALLATION  ) 
  9. INSTALL INTAKE AIR CONNECTOR PIPE (See  INSTALLATION  ) 
    Fig 6: Identifying Outlet Duct
    G05289341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL RADIATOR RESERVE TANK ASSEMBLY 
    1. Install the reserve tank with the 2 bolts.
    2. Squeeze the clip and install the reserve tank inlet hose to the radiator assembly.
  11. INSTALL NO. 1 AIR CLEANER INLET (See  INSTALLATION  ) 
  12. ADD ENGINE COOLANT (See  COOLANT   ) 
  13. CHECK FOR ENGINE COOLANT LEAKS (See  COOLING SYSTEM   ) 
  14. INSTALL ENGINE UNDER COVER 
  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  16. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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