Oil Pump: Installation

1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil pump body edge.

   SST 09223-00010 

   NOTE:

   • Do not tap the oil seal at an angle.
   • Keep the lip free from foreign objects.

   Fig 1: Tapping Oil Pump Seal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply MP grease to the oil seal lip.

1. Remove any old seal packing material from the contact surface.
2. Apply a light coat of engine oil to a new O-ring and place it on the cylinder block.
   Fig 2: Applying Engine Oil To O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Apply a continuous bead of seal packing (Diameter 2 to 3 mm (0.08 to 0.12 in.)) as shown in the illustration.

   Seal packing: 

   Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent 

   NOTE:

   • Remove any oil from the contact surface.
   • Apply seal packing to the inner side of the bolt holes.
   • Install the oil pump within 3 minutes after applying seal packing.
   • Do not expose the seal to engine oil within 2 hours after installing.
   Fig 3: Applying Continuous Bead Of Seal Packing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Align the key of the oil pump drive gear with the keyway located on the crankshaft, and slide the oil pump into place.
   Fig 4: Aligning Key Of Oil Pump Drive Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the oil pump with the 9 bolts. Tighten the bolts uniformly in several steps.

   Torque: Bolt A 

   8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Bolt B 

   20 N*m (199 kgf*cm, 14 ft.*lbf) 

   Bolt C 

   43 N*m (439 kgf*cm, 32 ft.*lbf) 

   Fig 5: Installing Oil Pump With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) 

1. Remove any old seal packing from the contact surface.
2. Apply a continuous bead of seal packing (Diameter 3 to 4 mm (0.12 to 0.16 in.)) as shown in the illustration.

   Seal packing: 

   Part No. 08826-00080 or equivalent 

   NOTE:

   • Remove any oil from the contact surface.
   • Apply seal packing to the outer side of the bolt holes in the region "X".
   • Apply seal packing to the inner side of the bolt holes in the region "Y".
   • Install the oil pan within 3 minutes after applying seal packing.
   • Do not expose the seal to engine oil within 2 hours after installing.
   Fig 6: Applying Continuous Bead Of Seal Packing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install oil pan sub-assembly with the 17 bolts. Tighten the bolts uniformly in several steps.

   Torque: 10 mm Bolt A 

   8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   12 mm Bolt B 

   20 N*m (199 kgf*cm, 14 ft.*lbf) 

Fig 7: Installing Oil Pan

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new gasket and the oil strainer with the bolt and 2 nuts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Fig 8: Locating Gasket And Oil Strainer With Bolt And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove any old seal packing from the contact surface.
2. Apply a continuous bead of seal packing (Diameter 4 to 5 mm (0.16 to 0.20 in.)) as shown in the illustration.

   Seal packing: 

   Part No. 08826-00080 or equivalent 

   NOTE:

   • Remove any oil from the contact surface.
   • Apply seal packing to the inner side of the bolt holes.
   • Install the oil pan within 3 minutes after applying seal packing.
   • Do not expose the seal to engine oil within 2 hours after installing.
   Fig 9: Applying Continuous Bead Of Seal Packing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install oil pan No.2 with the 10 bolts and 2 nuts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Fig 10: Locating Oil Pan Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

(See INSTALLATION )