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Headlight Assembly: Repair

  1. INSTALL HEADLIGHT PROTECTOR RETAINER UPPER 

    HINT:

    • If the installation area of the headlight assembly is damaged, use the supply bracket for low-cost repair.
    • Ensure that the headlight assembly is not damaged.
    1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlight protector retainer upper against the bosses and gradually file away until installation is possible.
      Fig 1: Cutting Off Shaded Part
      G05273954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the headlight protector retainer upper with the 2 screws.
      3. Fig 2: Identifying Headlight Protector Retainer Upper With Screws
      G05280191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HEADLIGHT PLATE 

    HINT:

    • If the installation area of the headlight assembly is damaged, use the supply bracket for low-cost repair.
    • Ensure that the headlight assembly is not damaged.
    1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlight plate against the bosses and gradually file away until installation is possible.
      Fig 3: Cutting Off Shaded Part
      G05273956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the headlight plate with the screw.
      3. Fig 4: Identifying Headlight Plate With Screw
      G05273957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL HEADLIGHT PROTECTOR RETAINER LOWER 

    HINT:

    • If the installation area of the headlight assembly is damaged, use the supply bracket for low-cost repair.
    • Ensure that the headlight assembly is not damaged.
    1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlight protector retainer lower against the bosses and gradually file away until installation is possible.
      Fig 5: Cutting Off Shaded Part
      G05273958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the headlight protector retainer lower with the screw.
      3. Fig 6: Identifying Headlight Protector Retainer Lower With Screw
      G05273959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL HEADLIGHT BRACKET LOWER 

    HINT:

    • If the installation area of the headlight assembly is damaged, use the supply bracket for low-cost repair.
    • Ensure that the headlight assembly is not damaged.
    1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlight bracket lower against the bosses and gradually file away until installation is possible.
      Fig 7: Cutting Off Shaded Part
      G05273960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the headlight bracket lower with the 2 screws.
    Fig 8: Identifying Headlight Bracket Lower With Screw
    G05273961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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