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Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the shift solenoid valve SL1 to the valve body assembly.
    2. Install the lock plate to the valve body assembly with the bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 1: Identifying Shift Solenoid Valve SL1
      G05268753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the shift solenoid valve SL2 to the valve body assembly with the bolt.
    4. Install the lock plate to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 2: Identifying Shift Solenoid Valve SL2
      G05268754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the shift solenoid valve DSL to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 3: Locating Shift Solenoid Valve DSL Bolt
      G04976443Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the shift solenoid valve SR to the valve body assembly.
      Fig 4: Identifying Shift Solenoid Valve SR
      G04976456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the shift solenoid valve S4 to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 5: Locating Shift Solenoid Valve S4 Bolt
      G04976441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the shift solenoid valve SL3 and SLT to the valve body assembly.
    9. Install the lock plate to the valve body assembly with the bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 6: Identifying Lock Plate
      G05000602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Install the spring and check ball body.
    11. Align the groove of the manual valve with the pin of the lever.
      Fig 7: Identifying Check Ball Body And Spring
      G04975960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Install the 17 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator piston springs and check ball body to install the valve body.
      • First, temporarily tighten the bolts marked (1) in the illustration because they are positioning bolts.

      Bolt length: 

      Bolt A: 25 mm (0.98 in.) 

      Bolt B: 57 mm (2.24 in.) 

      Bolt C: 41 mm (1.61 in.) 

      Fig 8: Locating Valve Body Assembly Bolts
      G04976336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
      Fig 9: Locating Oil Strainer O-Ring
      G05000599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 10: Locating Oil Strainer Bolts
      G05000598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION WIRE 
    1. Coat a new O-ring with ATF.
    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    3. Connect the 7 shift solenoid valve connectors.
      Fig 11: Locating Shift Solenoid Valve Connectors
      G05268723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 magnets in the oil pan.
    2. Apply seal packing to the 18 bolts.

      Seal packing: Toyota Genuine Seal Packing 2430, Three Bond 2430 or equivalent 

      Fig 12: Identifying Magnets
      G05000583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil pan and a new gasket to the transaxle case with the 18 bolts.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

      NOTE: Tighten the bolts within 10 minutes of sealant application.
      Fig 13: Locating Oil Pan Bolts
      G04975941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL TRANSFER ASSEMBLY 

    HINT:

    (See INSTALLATION )

  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY  (See INSTALLATION )
  7. INSTALL TRANSFER STIFFENER PLATE RH 
  8. INSTALL MANIFOLD STAY  (See INSTALLATION )
  9. INSTALL ENGINE MOUNTING BRACKET FRONT  (See INSTALLATION  )
  10. INSTALL STARTER ASSEMBLY  (See INSTALLATION )
  11. INSTALL ENGINE WIRE 
  12. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  (See INSTALLATION )
  13. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH  (See INSTALLATION )
  14. INSTALL FRONT FRAME ASSEMBLY  (See INSTALLATION )
  15. INSTALL POWER STEERING LINK 

    HINT:

    (See INSTALLATION )

  16. INSTALL FRONT STABILIZER BAR 

    HINT:

    (See INSTALLATION )

  17. INSTALL VANE PUMP ASSEMBLY  (See INSTALLATION )
  18. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE  (See INSTALLATION )
  19. INSTALL COOLER COMPRESSOR ASSEMBLY  (See INSTALLATION )
  20. INSTALL GENERATOR ASSEMBLY  (See INSTALLATION )
  21. CONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT LH (w/ Air Suspension)  (See INSTALLATION )
  22. CONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT RH (w/ Air Suspension)  (See INSTALLATION )
  23. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY  (See INSTALLATION )
  24. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET  (See INSTALLATION )
  25. INSTALL FRONT AXLE ASSEMBLY LH  (See INSTALLATION )
  26. INSTALL FRONT AXLE ASSEMBLY RH  (See INSTALLATION )
  27. INSTALL FRONT SUSPENSION LOWER NO. 1 ARM LH  (See INSTALLATION )
  28. INSTALL FRONT SUSPENSION LOWER NO. 1 ARM RH  (See INSTALLATION )
  29. INSTALL TIE ROD ASSEMBLY LH  (See INSTALLATION )
  30. INSTALL TIE ROD ASSEMBLY RH  (See INSTALLATION )
  31. INSTALL FRONT SPEED SENSOR LH  (See INSTALLATION )
  32. INSTALL FRONT SPEED SENSOR RH  (See INSTALLATION )
  33. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  34. INSTALL FRONT STABILIZER LINK ASSEMBLY RH  (See INSTALLATION )
  35. INSTALL FRONT AXLE HUB NUT LH  (See INSTALLATION )
  36. INSTALL FRONT AXLE HUB NUT RH  (See INSTALLATION )
  37. INSTALL EXHAUST PIPE ASSEMBLY FRONT  (See INSTALLATION )
  38. INSTALL NO. 3 EXHAUST PIPE SUB-ASSEMBLY FRONT  (See INSTALLATION )
  39. INSTALL OXYGEN SENSOR  (See INSTALLATION )
  40. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  41. FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  42. CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE  (See INSTALLATION )
  43. CONNECT RETURN TUBE SUB-ASSEMBLY  (See INSTALLATION )
  44. CONNECT FUEL TUBE SUB-ASSEMBLY  (See INSTALLATION )
  45. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY  (See INSTALLATION )
  46. CONNECT ENGINE WIRE  (See INSTALLATION )
  47. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY  (See INSTALLATION )
  48. INSTALL JUNCTION BLOCK COVER 
  49. CONNECT HEATER INLET WATER HOSE  (See INSTALLATION )
  50. CONNECT HEATER OUTLET WATER HOSE  (See INSTALLATION )
  51. CONNECT OIL COOLER INLET HOSE  (See INSTALLATION )
  52. CONNECT OIL COOLER OUTLET HOSE  (See INSTALLATION )
  53. INSTALL RADIATOR HOSE INLET  (See INSTALLATION )
  54. INSTALL RADIATOR HOSE OUTLET  (See INSTALLATION )
  55. CONNECT UNION TO CHECK VALVE HOSE  (See INSTALLATION )
  56. CONNECT NO. 1 FUEL VAPOR FEED HOSE  (See INSTALLATION )
  57. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY  (See INSTALLATION )
  58. INSTALL NO. 2 ENGINE MOUNTING STAY RH  (See INSTALLATION )
  59. INSTALL AIR CLEANER BRACKET  (See INSTALLATION )
  60. INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY  (See INSTALLATION )
  61. INSTALL BATTERY  (See INSTALLATION )
  62. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  63. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  (See INSTALLATION )
  64. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  65. INSTALL NO. 2 AIR CLEANER INLET  (See INSTALLATION )
  66. CONNECT VACUUM HOSES  (See INSTALLATION )
  67. INSTALL V-RIBBRD BELT  (See INSTALLATION )
  68. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER  (See INSTALLATION )
  69. INSTALL WINDSHIELD WIPER LINK ASSEMBLY  (See INSTALLATION )
  70. INSTALL FRONT WHEELS  (See INSTALLATION )
  71. ADD ENGINE OIL 
  72. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See INSTALLATION )
  73. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  74. ADD AUTOMATIC TRANSAXLE FLUID 
  75. ADD POWER STEERING FLUID 
  76. BLEED POWER STEERING FLUID  (See BLEEDING )
  77. CHECK FOR FUEL LEAKS  (See ON-VEHICLE INSPECTION )
  78. CHECK FOR ENGINE OIL LEAKS 
  79. CHECK TRANSAXLE FLUID LEVEL  (See ON-VEHICLE INSPECTION  )
  80. CHECK FOR ENGINE COOLANT LEAKS  (See ON-VEHICLE INSPECTION )
  81. CHECK FOR EXHAUST GAS LEAKS 
  82. CHECK SHIFT LEVER POSITION  (See ADJUSTMENT  )
  83. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT  (See INSTALLATION )
  84. CHECK IGNITION TIMING  (See ON-VEHICLE INSPECTION )
  85. CHECK ENGINE IDLE SPEED  (See ON-VEHICLE INSPECTION )
  86. CHECK CO/HC  (See ON-VEHICLE INSPECTION )
  87. CHECK FUNCTION OF THROTTLE BODY  (See ON-VEHICLE INSPECTION )
  88. INSTALL FRONT FENDER APRON SEAL RH 
  89. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH 
  90. INSTALL NO. 2 ENGINE UNDER COVER (w/ No. 2 engine under cover) 
  91. INSTALL NO. 1 ENGINE UNDER COVER 
  92. INSTALL ENGINE UNDER COVER ASSEMBLY (w/ engine under cover assembly) 
  93. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  94. INSTALL ENGINE ROOM COVER SIDE  (See INSTALLATION )
  95. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  96. ABS SPEED SENSOR SIGNAL  (See INSTALLATION )
  97. RESET MEMORY 

    HINT:

    (See INITIALIZATION  )

  98. PERFORM INITIALIZATION 

    HINT:

    Some systems need initialization after reconnecting the cable to the negative battery terminal (See INITIALIZATION ).

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