Fuel Pump: Installation

Install the fuel pump filter to the fuel pump.

Fig 1: Identifying Fuel Pump Filter

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1. Apply a light coat of gasoline to a new O-ring, and install it to the fuel pump.
2. Attach the 4 claws to the claw holes and install the fuel pump and fuel pump filter assembly.
   Fig 2: Identifying O-Ring

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3. Install the rubber cushion to the fuel pump.
4. Connect the fuel hose to the outlet port of the fuel pump.
5. Install the fuel pump by pushing the lower side of the fuel pump.

Fig 3: Installing Rubber Cushion To Fuel Pump

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1. Install the lead wire to the fuel pump.

1. Install a new gasket to the fuel suction plate.
2. Insert the fuel pump and sender gauge assembly into the fuel tank.
3. Install the fuel tank vent tube set plate with the 8 bolts.

Fig 4: Identifying Bolts

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Torque: 3.5 N*m (35 kgf*cm, 31 in.*lbf) 

1. Before installing the tube connectors, check for foreign matter on the connection between the nylon tube and the suction plate.
2. Attach the fuel tube connectors to the ports of the fuel suction plate and insert the clips until you hear a click.
   Fig 5: Identifying Connector

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3. After the connection, pull the clips to check that they are installed securely.

Fig 6: Pulling Clips

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1. Install the service hole cover with the 2 screws.
2. Install the front and rear floor carpets.

1. Install the 2 seats.

1. Perform initialization (See INITIALIZATION ).