Charging (2UZ-FE): Generator: Reassembly

1. Place the drive end frame on the pulley.
2. Install the rotor to the drive end frame.

Fig 1: Identifying Rotor To Drive End Frame

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1. Place the generator washer on the rotor.
   Fig 2: Placing Generator Washer On Rotor

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2. Using SST and a press, slowly press in the coil assembly.

   SST 09285-76010 

   Fig 3: Pressing In Coil Assembly

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3. Install the 4 bolts.

   Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf) 

   Fig 4: Identifying 4 Bolts

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1. Install the pulley to the rotor shaft by tightening the pulley nut by hand.
2. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.

   SST 09820-63011 

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

3. Check that SST (A) is secured to the pulley shaft.
   Fig 5: Installing Pulley To Rotor Shaft

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4. Mount SST (C) in a vise.
5. Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
   Fig 6: Attaching Pulley Nut To SST (C)

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6. To torque the pulley nut, turn SST (A) in the direction shown in the illustration.

   Torque: 111 N*m (1,125 kgf*cm, 81 ft.*lbf) 

7. Remove the generator from SST (C).
   Fig 7: Removing Generator From SST (C)

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8. Turn SST (B), and remove SST (A and B).

Fig 8: Identifying SST (A And B)

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1. While pushing the 2 brushes toward the inside of the brush holder, insert a pin (1.0 mm (0.039 in.)) into the brush holder hole.
   Fig 9: Inserting Pin (1.0 Mm (0.039 In.)) Into Brush Holder Hole

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2. Install the generator brush holder with the 2 screws.

   Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf) 

3. Pull out the pin from the generator brush holder.

Fig 10: Identifying Generator Brush Holder With 2 Screws

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1. Install the terminal insulator to the generator rectifier end frame.
   NOTE: Pay attention the mounting orientation of the terminal insulator.
   Fig 11: Identifying Terminal Insulator

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2. Install the end cover with the 3 nuts.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf) 

Fig 12: Identifying End Cover And 3 Nuts

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