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Compressor And Magnetic Clutch: Removal

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See  REPLACEMENT   ) 
  2. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
  4. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY 
  5. REMOVE ENGINE ROOM SIDE COVER RH 
    1. Remove the 4 clips and engine room side cover.
    Fig 1: Locating Engine Room Side Cover Clips RH
    G04943163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE ENGINE ROOM SIDE COVER LH 
    1. Remove the 4 clips and engine room side cover.
    Fig 2: Locating Engine Room Side Cover Clips LH
    G04950681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  8. REMOVE NO. 1 ENGINE UNDER COVER  (See REPLACEMENT )
  9. REMOVE NO. 2 ENGINE UNDER COVER  (See REMOVAL )
  10. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER  (See REMOVAL )
  11. REMOVE FRONT WHEEL 
  12. REMOVE RADIATOR SUPPORT OPENING COVER 
  13. REMOVE FRONT BUMPER COVER 
    1. Remove the front bumper cover (see REMOVAL ).
  14. REMOVE FRONT SUSPENSION CROSSMEMBER LOWER  (See REMOVAL )
  15. REMOVE REAR FRAME SIDE RAIL 
    1. Remove the 6 bolts, 4 nuts and frame rail.
    Fig 3: Locating Frame Rail Bolts And Nuts
    G04943168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 1 AIR CLEANER INLET 
  17. REMOVE RADIATOR RESERVOIR ASSEMBLY 
  18. REMOVE INTAKE AIR CONNECTOR PIPE 
  19. REMOVE FAN AND GENERATOR V BELT  (See REMOVAL )
  20. REMOVE AIR CLEANER CAP SUB-ASSEMBLY LH 
  21. REMOVE AIR CLEANER ASSEMBLY LH  (See REMOVAL )
  22. REMOVE AIR CLEANER CAP SUB-ASSEMBLY RH 
  23. REMOVE AIR CLEANER ASSEMBLY RH  (See REMOVAL )
  24. REMOVE ENGINE ROOM ECU OUTLET DUCT 
    Fig 4: Identifying Front Exhaust Pipe
    G04943169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the outlet duct.
  25. REMOVE FRONT EXHAUST PIPE ASSEMBLY 
    1. Remove the front exhaust pipe (see REMOVAL ).
  26. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY  (See REMOVAL )
  27. REMOVE REAR ENGINE UNDER COVER RH 
  28. REMOVE FRONT STABILIZER BAR  (See REMOVAL )
  29. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH  (See REMOVAL )
  30. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH  (See REMOVAL )
  31. REMOVE STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY 
    1. w/ VGRS:

      Remove the steering sliding with shaft yoke (see REMOVAL ).

    2. w/o VGRS:

      Remove the steering sliding with shaft yoke (see REMOVAL ).

  32. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 
    1. w/VGRS:

      Remove the No. 2 steering intermediate shaft (see REMOVAL ).

    2. w/o VGRS:

      Remove the No. 2 steering intermediate shaft (see DISASSEMBLY ).

  33. REMOVE POWER STEERING LINK ASSEMBLY 
    1. w/VGRS:

      Remove the power steering link (see REMOVAL ).

    2. w/o VGRS:

      Remove the power steering link (see REMOVAL ).

  34. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR  (See REMOVAL )
  35. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY (for Bank 1)  (See REMOVAL )
  36. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
    2. Remove the O-ring from the cooler refrigerant suction hose.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
      Fig 5: Locating Cooler Refrigerant Suction Hose Bolt
      G04950684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
    2. Remove the O-ring from the cooler refrigerant discharge hose.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
    Fig 6: Locating Discharge Hose Sub-Assembly Bolt
    G04950685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE COOLER COMPRESSOR ASSEMBLY 
    1. Disconnect the connector.
    2. Remove the 2 bolts and 2 nuts.
    3. Remove the 2 stud bolts and cooler compressor.
    Fig 7: Identifying Cooler Compressor Assembly Bolts And Nuts
    G04943177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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