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Timing Chain: Component: Removal

WARNING: This page is about a different car, the 2009 Nissan Maxima. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove front timing chain cover. Refer to "REMOVAL AND INSTALLATION ".
  2. Disconnect the power brake booster vacuum hose.
  3. Disconnect the electric throttle control actuator.
  4. Disconnect the coolant hoses at the electric throttle control actuator.
  5. Disconnect the PCV hose.
  6. Disconnect the EVAP canister purge volume control solenoid vacuum hose.
  7. Remove the engine oil dipstick.
  8. Remove the rocker covers. Refer to "REMOVAL AND INSTALLATION LH ".
  9. Place paint marks on the timing chain and sprockets to indicate the correct position of the components for installation.
  10. Remove the internal chain guide (1), and slack guide (2).
    Fig 1: Identifying Internal Chain Guide And Slack Guide
    G05207247Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Remove the timing chain tensioner.
    1. Pull lever down and release plunger stopper tab. Plunger stopper tab can be pushed up to release (coaxial structure with lever).
      2. Fig 2: Identifying Plunger Stopper Tab
      G04886036Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Insert stopper pin into tensioner body hole to hold lever, and keep the tab released. An Allen wrench [1.2 mm (0.047 in)] is used for a stopper pin as an example.
    3. Insert plunger into tensioner body by pressing the slack side chain guide.
    4. Keep the slack side chain guide pressed and hold it by pushing the stopper pin through the lever hole and body hole.
    5. Remove the bolts and remove the timing chain tensioner.
      6. Fig 3: Identifying Stopper Pin And Slack Guide
      G04886037Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Remove primary timing chain and crankshaft sprocket.
    CAUTION: After removing timing chain, do not turn the crankshaft and camshaft separately, or the valves will strike the pistons.
  13. Attach a suitable stopper pin (2) to the right and left camshaft chain tensioners (1) (for secondary timing chains).
    • A: Bank 1
    • B: Bank 2
    1. Insert metal or resin plate [0.5 mm (0.020 in)] into guide between timing chain and chain tensioner plunger. Remove cam sprocket and secondary timing chain with timing chain removed from guide groove.
      Fig 4: Identifying Stopper Pin And Camshaft Chain Tensioner
      G05207248Courtesy of NISSAN MOTOR CO., U.S.A.
      CAUTION: Chain tensioner plunger can move while stopper pin is inserted in tensioner. Plunger can come out of tensioner when timing chain is removed. Use caution during removal.
      • Handle the camshaft sprockets as assemblies.
  14. Remove the intake and exhaust camshaft sprocket bolts.
    • Apply paint to the timing chain and camshaft sprockets for alignment during installation.
    • Secure the hexagonal portion of the camshaft using a wrench to loosen the bolts.
      Fig 5: Removing Camshaft Sprocket Bolts
      G04878328Courtesy of NISSAN MOTOR CO., U.S.A.
      CAUTION:
      • Avoid impact or dropping the camshaft sprockets.

        Do not disassemble the camshaft sprockets (never loosen bolts (A) and (B) as shown).

        • Fig 6: Identifying Camshaft Sprocket Bolts
        G05207250Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Remove the chain tension guide.
  16. Remove the rear timing chain case, if necessary. Refer to "REMOVAL AND INSTALLATION ".
  17. Use a scraper to remove all of the old Silicone RTV Sealant from the front timing chain case and opposite mating surfaces.
    Fig 7: Removing Old Silicone RTV Sealant
    G04886026Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not damage the mating surfaces.
  18. Remove all old Silicone RTV Sealant from all the bolt holes and bolts.
    Fig 8: Removing Old Silicone RTV Sealant From Bolt Holes
    G04886045Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not damage the threads or mating surfaces.
  19. Remove the front oil seal from the front timing chain case using a suitable tool.
    CAUTION: Do not damage the front cover.
    Fig 9: Removing Front Oil Seal
    G04886025Courtesy of NISSAN MOTOR CO., U.S.A.
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