Roof Drip Side Finish Moulding: Installation

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
• When installing the clip, heat the vehicle body and clip using a heat light.

  Heating temperature

  HEATING TEMPERATURE SPECIFICATION CHART
  
  

  Item	Temperature
  Vehicle Body	40 to 60°C (104 to 140°F)
  Clip	20 to 30°C (68 to 86°F)

  NOTE: Do not heat the vehicle body and clip excessively.

1. INSTALL ROOF NO. 1 DRIP SIDE FINISH MOULDING CLIP 

   HINT:

   Perform the following procedure if replacing the No. 1 roof drip side finish moulding clip.

   NOTE: Remove the double-sided tape remaining where the clips will be installed on the body and clean the body with a non-residue type solvent.
   1. Apply a 2 to 3 mm (0.07 to 0.11 in.) bead of adhesive (3M DP-105 or equivalent) to new No. 1 roof drip side finish moulding clips.
      Fig 1: Applying Adhesive To No. 1 Roof Drip Side Finish Moulding Clips

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Adhesive strength (tensile strength): 13.7 MPa (140 kgf/cm² , 1991 psi) or more {when the temperature is 23°C (73°F)}

   2. for Standard Body:

      Press and install the 6 No. 1 roof drip side finish moulding clips.

      Fig 2: Locating No. 1 Roof Drip Side Finish Moulding Clips (For Standard Body)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. for Long Body:

      Press and install the 7 No. 1 roof drip side finish moulding clips.

      Fig 3: Locating No. 1 Roof Drip Side Finish Moulding Clips (For Long Body)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Install the clips to the positions on the roof panel shown in the illustration. Determine the locations and firmly press and install the No. 1 roof drip side finish moulding clips after lightly applying adhesive (3M DP-105 or equivalent).
   5. Install the roof drip side finish moulding center when 40 minutes or more have elapsed after pressing and installing the No. 1 roof drip side finish moulding clips.

      HINT:

      • Initial hardening time: 40 minutes
      • Complete hardening time: 48 hours
      Fig 4: Identifying Roof Drip Side Finish Moulding Center

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP 

   HINT:

   Perform the following procedure if replacing the No. 3 windshield outside moulding clip,

   1. Using an air riveter or hand riveter with a nose piece, install the 10 new rivets.
      Fig 5: Installing Rivets

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If the rivet cannot be cut, pull it once and cut it.

      NOTE:

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
        Fig 6: Identifying Correct And Incorrect Rivet Seat Position (1 Of 3)

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Confirm that the rivets are seated properly against the moulding.
      • Do not tilt the riveter when installing the rivet to the moulding.
      • Do not leave any space between the rivet head and moulding.
        Fig 7: Identifying Correct And Incorrect Rivet Seat Position (2 Of 3)

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.
        Fig 8: Identifying Correct And Incorrect Rivet Seat Position (3 Of 3)

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL ROOF NO. 2 DRIP SIDE FINISH MOULDING CLIP 

   HINT:

   Perform the following procedure if replacing the No. 2 roof drip side finish moulding clip.

   1. Install the 9 No. 2 moulding clips.
   Fig 9: Identifying Roof No. 2 Drip Side Finish Moulding Clip
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP 

   HINT:

   Perform the following procedure if replacing the No. 2 windshield outside moulding clip.

   1. Install the No. 2 moulding clip.
   Fig 10: Identifying No. 2 Windshield Outside Moulding Clip
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH 
   1. for Standard Body:

      Attach the 16 clips to install the moulding.

      Fig 11: Identifying Roof Drip Side Finish Moulding Center (For Standard Body)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. for Long Body:

      Attach the 17 clips to install the moulding.

      Fig 12: Identifying Roof Drip Side Finish Moulding Center (For Long Body)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Remove the protective tape from the edges of the moulding.