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Transfer Wire: Removal

WARNING: This page is about a different car, the 2007 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.
  1. DRAIN AUTOMATIC TRANSMISSION FLUID (See  REMOVAL  ) 
  2. REMOVE REAR NO. 1 FLOOR PANEL BRACE (See  REMOVAL For (2GR-FSE) REMOVAL For (4GR-FSE)  ) 
  3. REMOVE FRONT CENTER FLOOR BRACE (See  REMOVAL For (2GR-FSE) REMOVAL For (4GR-FSE)  ) 
  4. DISCONNECT HEATED OXYGEN SENSOR (See  REMOVAL For (2GR-FSE) REMOVAL For (4GR-FSE)  ) 
  5. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See  REMOVAL For (2GR-FSE) REMOVAL For (4GR-FSE)  ) 
  6. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR (See  REMOVAL  ) 
  7. SUPPORT AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY (See  REMOVAL  ) 
  8. REMOVE ENGINE REAR MOUNTING MEMBER 
    1. Remove the 4 bolts, 3 nuts and engine rear mounting member.
      Fig 1: Identifying Engine Rear Mounting Member Bolts
      G05295964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE TRANSFER DYNAMIC DAMPER 
    1. Remove the 2 bolts and the transfer dynamic damper.
      Fig 2: Identifying Transfer Dynamic Damper Removing Bolts
      G05295965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE TRANSFER OIL PAN 
    1. Remove the 9 bolts.
      Fig 3: Identifying Transfer Oil Pan Bolts
      G05295966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the blade of SST between the transfer oil pan and transfer case. Cut through the sealer and remove the transfer oil pan.

      SST 09032-00100 

      NOTE: Do not damage the contact surface of the transfer oil pan.
      Fig 4: Inserting Blade Of SST Between Transfer Oil Pan And Transfer Case
      G05295859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the transfer oil cleaner magnet from the transfer oil pan.
      NOTE:
      • Clean the inside of the oil pan thoroughly, removing all metal shavings, sludge and any other foreign objects.
      • Remove any metal shavings from the magnet.
        Fig 5: Identifying Metal Shavings From Magnet
        G05295860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSFER WIRE 
    1. Remove the 4 bolts and the transfer upper valve body.
    2. Disconnect the 2 transfer wire connectors.
    3. Remove the bolt and the transfer wire.
      Fig 6: Identifying Transfer Wire Connectors With Bolts
      G05295969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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