LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2007 >> IS 350 >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel (2GR-FSE) >> Fuel Tank >> Removal

Fuel Tank: Removal

  1. DISCHARGE FUEL SYSTEM PRESSURE 

    HINT:

    See FUEL SYSTEM  .

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE REAR SEAT CUSHION ASSEMBLY (See  REMOVAL  ) 
  4. REMOVE NO. 2 REAR FLOOR SERVICE HOLE COVER (See  REMOVAL   ) 
  5. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (See  REMOVAL   ) 
  6. DRAIN FUEL 
  7. REMOVE REAR FLOOR SERVICE HOLE COVER 
    1. Remove the rear floor service hole cover.
      Fig 1: Identifying Rear Floor Service Hole Cover
      G04056549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector.
      Fig 2: Identifying Fuel Sender Gauge Connector
      G04056550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 bolts and fuel sender gauge.
    3. Remove the fuel sender gauge from the fuel tank.
      NOTE: Be careful not to bend the arm of the fuel sender gauge.
  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY 

    HINT:

    See REMOVAL .

  10. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY 

    HINT:

    See REMOVAL .

  11. REMOVE NO. 2 DIFFERENTIAL SUPPORT PROTECTOR (See  REMOVAL  ) 
    Fig 3: Identifying Bolts And Fuel Sender Gauge
    G04056551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 1 DIFFERENTIAL SUPPORT PROTECTOR 

    HINT:

    Removal procedure of the No. 1differential support protector is the same as that of the No. 2 differential support protector.

  13. REMOVE REAR FLOOR SIDE MEMBER COVER LH 
  14. REMOVE REAR FLOOR SIDE MEMBER COVER RH 
  15. REMOVE REAR SUSPENSION MEMBER BRACE LH 
    1. Remove the 4 bolts and suspension member brace lower LH.
      Fig 4: Identifying Bolts And Suspension Member Brace Lower LH
      G04056552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE REAR SUSPENSION MEMBER BRACE RH 
    1. Remove the 4 bolts and suspension member brace lower RH.
      Fig 5: Identifying Bolts And Suspension Member Brace Lower RH
      G04056553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. DISCONNECT PARKING BRAKE CABLE ASSEMBLY 
    1. Remove the 2 parking brake cables from the 4 clamps.
    2. Remove the 4 bolts and disconnect the 2 parking brake cables.
      Fig 6: Removing Parking Brake Cables From 4 Clamps
      G04056554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube (LH side).
      Fig 7: Identifying Fuel Tank Main Tube (LH Side)
      G04056555Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Remove any dirt and foreign objects on the fuel tube connector before performing this work.
      • Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the nylon tube.
      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel pump tube.
      • If the fuel tube connector and pipe are stuck, push and pull on them to release them.
    2. Disconnect the fuel tank return vent tube.
      Fig 8: Identifying Fuel Tank Return Vent Tube
      G04056556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Remove any dirt and foreign objects on the fuel tube connector before performing this work.
      • Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the nylon tube.
      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel pump tube.
      • If the fuel tube connector and pipe are stuck, push and pull on them to release them.
    3. Disconnect the fuel tank main tube (RH side).
      Fig 9: Identifying Fuel Tank Main Tube (RH Side)
      G04056557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Remove any dirt and foreign objects on the fuel tube connector before performing this work.
      • Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the nylon tube.
      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel pump tube.
      • If the fuel tube connector and pipe are stuck, push and pull on them to release them.
  19. DISCONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Loosen the hose clamp bolt and disconnect the fuel tank to filler pipe hose.
      Fig 10: Identifying Fuel Tank And Filler Pipe Hose
      G04056558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. DISCONNECT NO. 3 FUEL HOSE SUB-ASSEMBLY 
    1. Disconnect the fuel hose clamp.
    2. Remove the clip and disconnect the No. 3 fuel hose sub-assembly.
      Fig 11: Identifying No 3 Fuel Hose Sub-Assembly
      G04056559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. DISCONNECT FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tube clamp.
    2. Disconnect the fuel tank to canister tube subassembly.
      Fig 12: Disconnecting Fuel Tank To Canister Tube Subassembly
      G04056560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Remove any dirt and foreign objects on the fuel tube connector before performing this work.
      • Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the nylon tube.
      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel pump tube.
      • If the fuel tube connector and pipe are stuck, push and pull on them to release them.
  22. REMOVE FUEL TANK ASSEMBLY 
    1. Place a engine lifter under the fuel tank assembly.
    2. Remove the 4 bolts, fuel tank bands and fuel tank assembly.
      Fig 13: Identifying Bolts, Fuel Tank Bands And Fuel Tank Assembly
      G04056561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE NO. 1 FUEL TANK BREATHER TUBE SUBASSEMBLY 
    1. Remove the 4 bolts, No. 1 fuel tank breather tube sub-assembly and gasket.
      Fig 14: Identifying Bolts, No 1 Fuel Tank Breather Tube Sub-Assembly And Gasket
      G04056562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FUEL TUBE SUB-ASSEMBLY 
    1. Disconnect the clamp and remove the fuel tank main tube and fuel tank return vent tube.
      Fig 15: Disconnecting Clamp And Remove Fuel Tank Main Tube And Fuel Tank Return Vent Tube
      G04056563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 clamps and remove the edge protector.
      Fig 16: Identifying 2 Clamps And Edge Protector
      G04056564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FUEL TANK TO FILLER PIPE HOSE 
    1. Loosen the hose clamp bolt and remove the fuel tank to filler pipe hose from the fuel tank.
      Fig 17: Removing Fuel Tank To Filler Pipe Hose From Fuel Tank
      G04056565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE FUEL TANK VENT HOSE 
    1. Push the fuel tank vent hose deep into the fuel tank to release the lock pin.
    2. Pinch portion A.
    3. Pull out the fuel tank vent hose.
    4. Remove the fuel vapor containment valve from the fuel tank.
      Fig 18: Removing Fuel Vapor Containment Valve From Fuel Tank
      G04056566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE FUEL TANK CUSHION 
    1. Remove the 11 fuel tank cushions shown in the illustration.
      Fig 19: Identifying Fuel Tank Cushions
      G04056567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE NO. 2 FUEL TANK PROTECTOR 
    1. Remove the No. 2 fuel tank protector from the fuel tank assembly.
      Fig 20: Removing No 2 Fuel Tank Protector From Fuel Tank Assembly
      G04056568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals