Oil Pump: Installation

INSTALL OIL PUMP ASSEMBLY
1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pump and cylinder block.
  1. Using a gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
  2. Thoroughly clean all components to remove all the loose material.
  3. Using a non-residue solvent, clean both sealing surfaces.
2. Install a new oil pump seal (See REMOVAL ).
3. Apply seal packing to the oil pump as shown in the illustration.
  
  Fig 1: Identifying Oil Pump Seal Packing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Seal packing:
  
  Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
  
  NOTE: Avoid applying an excessive amount to the surface. Be particularly careful around the oil passages.
  1. Use a nozzle that has been cut to a 2 to 3 mm (0.08 to 0.12 in.) opening.
  2. Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
  3. Immediately remove the nozzle from the tube and reinstall the cap.
4. Install a new O-ring to the cylinder block.
5. Engage the spline teeth of the oil pump drive gear with the large teeth of the crankshaft, and slide the oil pump on the crankshaft.
  
  Fig 2: Identifying Cylinder Block O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the new pump with the 8 bolts. Uniformly tighten the bolts in several steps.
  Torque: 14 mm
  
  31 N*m (311 kgf*cm, 23 ft.*lbf)
  
  For others
  
  16 N*m (160 kgf*cm, 11 ft.*lbf)
  
  Fig 3: Identifying Pump Bolts Tighten Steps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL PAN SUB-ASSEMBLY (See REASSEMBLY )
INSTALL OIL PAN BAFFLE PLATE (See REASSEMBLY )
INSTALL OIL STRAINER SUB-ASSEMBLY (See REASSEMBLY )
INSTALL NO. 2 OIL PAN SUB-ASSEMBLY (See REASSEMBLY )
INSTALL OIL COOLER ASSEMBLY (See REMOVAL )
INSTALL CRANKSHAFT POSITION SENSOR (See REMOVAL )
INSTALL CRANKSHAFT TIMING PULLEY (See REASSEMBLY )
INSTALL TIMING BELT
1. Install timing belt (See INSTALLATION ).
INSTALL ENGINE ASSEMBLY
1. Install engine assembly (See INSTALLATION ).