LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2007 >> GS 450h >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning >> Condenser >> Removal

Air Conditioning: Condenser: Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  2. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See  REPLACEMENT   ) 
  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  4. REMOVE ENGINE ROOM SIDE COVER RH  (See REMOVAL )
  5. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
  6. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  7. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE 
  8. REMOVE ENGINE UNDER COVER 
  9. REMOVE NO. 2 ENGINE UNDER COVER 
  10. DRAIN ENGINE COOLANT 
  11. REMOVE FRONT BUMPER COVER  (See REMOVAL )
  12. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)  (See REMOVAL )
  13. REMOVE RADIATOR SUPPORT OPENING COVER  (See REMOVAL )
  14. REMOVE HOOD LOCK CONTROL CABLE COVER  (See REMOVAL )
  15. REMOVE HOOD LOCK ASSEMBLY  (See REMOVAL )
  16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Using a clip remover, detach the 6 clamps and remove the wire harness.
      Fig 1: Identifying Wire Harness Clamps
      G05307018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connectors.
    3. Remove the 5 bolts and radiator support.
  17. REMOVE RADIATOR ASSEMBLY 
    Fig 2: Identifying Radiator Support And Bolts
    G05297952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the 2 bolts and disconnect the liquid tube from the cooler condenser.
      Fig 3: Identifying Liquid Tube From Cooler Condenser
      G05297953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the liquid tube.
      NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
      Fig 4: Identifying O-Ring And Liquid Tube
      G05307021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose from the cooler condenser.
      Fig 5: Identifying Discharge Hose From Cooler Condenser
      G05297954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the discharge hose.
      NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
      Fig 6: Identifying O-Ring From Discharge Hose
      G05307023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Remove the 2 bolts and inverter cooling pipe.
      Fig 7: Identifying Inverter Cooling Pipe And Bolts
      G05307024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the 2 bolts on the bottom side of the condenser.
    3. Remove the cooler condenser.
      Fig 8: Identifying Cooler Condenser Bolts
      G05307025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals