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Air Conditioning Unit: Disassembly

  1. REMOVE AIR CONDITIONING TUBE ASSEMBLY 
    1. Remove the packing from the A/C tube.
      Fig 1: Identifying Packing On A/C Tube
      G05306938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and A/C tube.
    3. Remove the 2 O-rings from the A/C tube.
      Fig 2: Identifying 2 O-Rings And A/C Tube
      G05297847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE COOLER EXPANSION VALVE 
    1. Remove the cooler expansion valve from the cooler evaporator.
      Fig 3: Identifying Cooler Expansion Valve
      G05297848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE AIR OUTLET CONTROL SERVO MOTOR RH 
    1. Disconnect the connector.
    2. Remove the 3 screws and servo motor.
      Fig 4: Locating Servo Motor Screws
      G05297849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE AIR MIX CONTROL SERVO MOTOR RH 
    1. Remove the 4 clamps and disconnect the connector to disconnect the wire harness.
      Fig 5: Locating Clamps With Connector
      G05306942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws and heater piping cover.
      Fig 6: Locating Heater Piping Cover Screws
      G05297851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 screws and servo motor.
      Fig 7: Locating Servo Motor Screws
      G05297852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE AIR CONDITIONING HARNESS ASSEMBLY 
    1. Disconnect the 2 connectors and detach the clamp.
      Fig 8: Locating Air Conditioning Harness Connector With Clamp
      G05306945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the 4 clamps and then disconnect the wire harness.
    3. Remove the A/C harness as shown in the illustration.
      Fig 9: Locating Wire Harness Clamps
      G05306946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE AIR OUTLET CONTROL SERVO MOTOR LH 
    1. Remove the 2 screws and air duct.
      Fig 10: Identifying Air Duct With Screws
      G05297855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 screws and servo motors.
      Fig 11: Locating Servo Motor Screws
      G05297856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 screws.
    4. Detach the claw and remove the air outlet control servo motor.
      Fig 12: Locating Air Outlet Control Servo Motor Screws
      G05306949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE AIR MIX CONTROL SERVO MOTOR LH 
    1. Remove the 3 screws.
    2. Detach the claw and remove the servo motor.
      Fig 13: Identifying Air Mix Control Servo Motor LH With Screws
      G05306950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY 
    1. Remove the screw and clamp.
    2. Remove the radiator unit.
      Fig 14: Identifying Clamp With Screw
      G05297859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY 
    1. Remove the 5 screws.
    2. Release the 3 claws and remove the air duct case.
      Fig 15: Identifying Claws And Screws
      G05306952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the cooler evaporator from the heater case.
    4. Remove the 2 O-rings from the cooler evaporator.
      Fig 16: Identifying O-Rings On Cooler Evaporator
      G05297861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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