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Section 8 (Charging (2GR-FSE)): Generator: Installation

WARNING: This page is about a different car, the 2007 Lexus GS 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the generator with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 1: Locating Generator Bolts
      G05287961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bracket with the bolt and nut.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 2: Locating Bracket Bolt And Nut
      G05287960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the battery cable with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    4. Install the bracket of the wire harness to the generator with the bolt.
    5. Attach the clamp of the wire harness to the generator.
      Fig 3: Locating Battery Cable Nut, Clamp, Bracket And Generator Connector
      G05288000Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the cable to the generator, and then attach the rubber cap.
  2. INSTALL COMPRESSOR ASSEMBLY 
    1. Install the compressor with pulley for 2WD (see INSPECTION ) or 4WD (see INSPECTION ).
  3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Install the idler pulley and pulley cover plate with the bolt.
      Fig 4: Locating No.2 Idler Pulley Sub-Assembly Bolt
      G05287958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

  4. INSTALL V-RIBBED BELT (See  INSTALLATION  ) 
  5. INSTALL RADIATOR RESERVOIR ASSEMBLY (See  INSTALLATION  ) 
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  7. ADD ENGINE COOLANT (See  REPLACEMENT  ) 
  8. INSPECT FOR COOLANT LEAK (See  COOLING SYSTEM  ) 
  9. CHARGE REFRIGERANT (See  REPLACEMENT  ) 
  10. INSTALL NO. 1 AIR CLEANER INLET (See  INSTALLATION  ) 
  11. WARM UP ENGINE (See  REPLACEMENT  ) 
  12. CHECK FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT  ) 
  13. INSTALL V-BANK COVER (See  INSTALLATION  ) 
  14. INSTALL ENGINE ROOM SIDE COVER RH (See  INSTALLATION  ) 
  15. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  16. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  17. INSTALL ENGINE UNDER COVER (for 4WD) 
  18. INSTALL ENGINE UNDER COVER (for 2WD) 
  19. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.