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Transfer Wire: Removal

WARNING: This page is about a different car, the 2007 Lexus GS 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE FRONT EXHAUST PIPE ASSEMBLY 

    (See REMOVAL )

  2. DRAIN AUTOMATIC TRANSMISSION FLUID (See  DISASSEMBLY  ) 
  3. SUPPORT AUTOMATIC WITH TRANSFER TRANSMISSION ASSEMBLY (See  DISASSEMBLY  ) 
  4. REMOVE ENGINE REAR MOUNTING MEMBER 
    1. Remove the 4 bolts, 3 nuts and engine rear mounting member.
    Fig 1: Locating Bolts, Nuts And Engine Rear Mounting Member
    G05295964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE TRANSFER DYNAMIC DAMPER 
    1. Remove the 2 bolts and the transfer dynamic damper.
    Fig 2: Locating Bolts And Transfer Dynamic Damper
    G05295965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE TRANSFER OIL PAN 
    1. Remove the 9 bolts.
      Fig 3: Locating Bolts
      G05295966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the blade of SST between the transfer oil pan and transfer case. Cut through the sealer and remove the transfer oil pan.

      SST 09032-00100 

      NOTE: Do not damage the contact surface of the transfer oil pan.
      Fig 4: Inserting Blade Of SST Between Transfer Oil Pan And Transfer Case
      G05295859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the transfer oil cleaner magnet from the transfer oil pan.
      NOTE:
      • Clean the inside of the oil pan thoroughly, removing all metal shavings, sludge and any other foreign objects.
      • Remove any metal shavings from the magnet.
    Fig 5: Removing Metal Shavings From Magnet
    G05295860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSFER WIRE 
    1. Remove the 4 bolts and the transfer upper valve body.
    2. Disconnect the 2 transfer wire connectors.
    3. Remove the bolt and the transfer wire.
    Fig 6: Locating Bolts And Transfer Upper Valve Body
    G05295969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002