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Fuel Pump: Installation

  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE ASSEMBLY 
    1. Apply a light coat of gasoline to a new gasket, and install it to the fuel tank.
    2. Connect the fuel tube connector, and set the fuel suction with pump and gauge.
      NOTE:
      • Be careful not to bend the arm of the fuel sender gauge.
      • When connecting the fuel tube connector, do not forcibly pull the tube.
      Fig 1: Connecting Fuel Sender Gauge Connector
      G05287175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the protrusion of the fuel suction tube and the cutout of the fuel tank.
      Fig 2: Aligning Protrusion Of Fuel Suction Tube And Cutout Of Fuel Tank
      G05287176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. While holding the fuel suction tube by hand, align the starting marks of a new fuel pump gauge retainer and the fuel tank. Install the fuel pump retainer to the fuel tank.
      Fig 3: Aligning Starting Marks Of Fuel Pump Gauge
      G05287177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a 6 mm socket, set SST to the fuel pump gauge retainer.

      SST 09808-14020 

      HINT:

      Fit the tips of SST on the ribs of the retainer.

      NOTE: Use SST. Do not any other tools such as a screwdriver.
      Fig 4: Setting SST To Fuel Pump Gauge Retainer
      G05287178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Hold SST with one hand and use SST to tighten the fuel pump gauge retainer 2 turns so that the starting mark on the retainer is within the indicated range in the illustration.
      Fig 5: Tightening Fuel Pump Gauge Retainer
      G05287179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the fuel main tube and pump tube.
      1. Push the fuel tube joint into the plug of the fuel suction plate, then install the 2 tube joint clips.
    8. Connect the fuel suction tube connector.
      NOTE:
      • Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
      • Check that the fuel tube joint is securely inserted.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tube cannot be pulled out.
    Fig 6: Identifying Tube Joint Clips
    G05287180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  3. CHECK FOR FUEL LEAKS 
    1. Start the engine, and check that there are no fuel leaks after performing maintenance anywhere on the system.
  4. INSTALL REAR NO. 2 SERVICE HOLE COVER (See  INSTALLATION  ) 
  5. INSTALL NO. 3 ROOM PARTITION PAD (See  INSTALLATION  ) 
  6. INSTALL REAR SEAT CUSHION ASSEMBLY (See  INSTALLATION  ) 
  7. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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