Headlight Assembly: Removal

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
2. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
3. REMOVE FRONT BUMPER COVER (See  REMOVAL  ) 
4. REMOVE ENGINE ROOM SIDE COVER (See  FUEL PUMP CONTROL CIRCUIT  ) 
5. REMOVE HEADLIGHT ASSEMBLY 
   1. Disconnect the connector as shown in the illustration.
      Fig 1: Locating Headlight Connector

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Remove the 3 bolts.
   3. w/ headlight cleaner:

      Disconnect the headlight cleaner hose.

   4. Detach the claw and headlight.
   Fig 2: Identifying Headlight Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE FRONT BUMPER SIDE SUPPORT 
   1. Remove the 3 screws and bumper side support.
   Fig 3: Identifying Front Bumper Side Support Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE HEADLIGHT NO. 1 BACK COVER 
   1. Turn the back cover in the direction indicated by the arrow and remove it.
   Fig 4: Identifying Back Cover Turn Direction

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE HIGH-INTENSITY DISCHARGE HEADLIGHT BULB 
   1. Turn the bulb in the direction indicated by the arrow and remove the bulb socket.
      Fig 5: Identifying High-Intensity Discharge Headlight Bulb Turning Direction

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Release the set spring lock as shown in the illustration and remove the bulb.
   Fig 6: Releasing Set Spring Lock

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9. REMOVE NO. 2 HEADLIGHT BULB 
   1. Turn the headlight bulb No. 2 in the direction indicated by the arrow and remove it.
   Fig 7: Removing No. 2 Headlight Bulb

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE FRONT TURN SIGNAL LIGHT BULB 
    1. Turn the front turn signal light socket and the front turn signal light bulb in the direction indicated by the arrow and remove as a unit.
11. REMOVE FRONT TURN SIGNAL LIGHT SOCKET 
    1. Remove the front unit signal bulb from the front turn signal light socket.
    Fig 8: Removing Front Turn Signal Light Bulb

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE CLEARANCE LIGHT BULB 
    1. Turn the clearance light socket and clearance light bulb in the direction indicated by the arrow and remove as a unit.
    Fig 9: Removing Clearance Light Bulb

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE CLEARANCE LIGHT BULB SOCKET 
    1. Remove the clearance light bulb from the clearance light socket.
14. REMOVE FRONT SIDE MAKER LIGHT BULB 
    1. Turn the front side maker light bulb socket and front side maker light bulb in the direction indicated by the arrow and remove as a unit.
15. REMOVE FRONT SIDE MAKER LIGHT BULB SOCKET 
    1. Remove the front side maker light bulb from the front side maker light socket.
    Fig 10: Removing Front Side Maker Light Bulb

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. REMOVE LIGHT CONTROL ECU 
    1. Remove the screws and headlight protector.
       Fig 11: Identifying Headlight Protector Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 screws and light control ECU cover.
    3. Remove the headlight gasket.
       Fig 12: Identifying Light Control ECU Cover Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the connector and ECU.
       Fig 13: Locating ECU Connector

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002