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Automatic Transmission Assembly: Installation

  1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Using vernier calipers and a straightedge, measure dimension A between the engine and the end surface of the drive plate (#1).
      Fig 1: Measuring Dimension Between Engine And Surface Of Drive Plate
      G05288320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.
      Fig 2: Identifying Matchmarks On Transmission Case And Torque Converter
      G05288321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the splines of the stator shaft and stator while turning the torque converter clutch.
      NOTE: Turn the torque converter clutch approximately 180°.
      Fig 3: Identifying Matchmarks On Torque Converter
      G05288322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.
      NOTE: Do not push on the torque converter when aligning the matchmarks.
      Fig 4: Aligning Matchmarks On Torque Converter Clutch And Transmission Case
      G05288323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using vernier calipers and a straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in step (#1).

      Standard: 

      A + 1 mm (0.04 in.) or more 

    Fig 5: Measuring Dimension To Torque Converter
    G05288324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION OIL COOLER 
    1. Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.
    2. Coat 2 new O-rings with ATF, and install them to the spacer.
      Fig 6: Identifying O-Rings With Spacer
      G05288325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the transmission oil cooler and spacer to the automatic transmission assembly with the 3 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    Fig 7: Locating Transmission Oil Cooler
    G05288317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH 
    1. Install the transmission control shaft to the park/ neutral position switch with the nut.

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

    Fig 8: Identifying Transmission Control Shaft To Park/ Neutral Position Switch Assembly
    G05288327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR 
    1. Install the rear engine mounting insulator to the automatic transmission assembly with the 4 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

    Fig 9: Locating Rear No. 1 Engine Mounting Insulator With Bolts
    G05288315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY 
    1. Install the automatic transmission assembly to the engine with the 9 bolts.

      Torque: 71 N*m (724 kgf*cm, 52 ft.*lbf) for bolt A and B 

      37 N*m (377 kgf*cm, 27 ft.*lbf) for bolt C 

      NOTE:
      • Make sure that the mark is as shown in the illustration.
      • Do not use excess force to pry on the transmission assembly.
    Fig 10: Locating Automatic Transmission Assembly Bolts
    G05288329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT WATER BYPASS HOSE 
    1. Connect the 2 water bypass hoses to the transmission oil cooler.
    2. Install the water bypass hose clamp with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    Fig 11: Locating Water Bypass Hose Clamp With Bolts
    G05288313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CONNECT WIRE HARNESS AND CONNECTOR 
    1. Install the wire harness clamps to the automatic transmission assembly with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 12: Locating Wire Harness Clamps
      G05288331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the park/neutral start switch connector, transmission wire connector, and 2 transmission revolution sensor connectors.
      Fig 13: Locating Park/Neutral Start Switch Connector
      G05288332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Push up the lever until the claw of the transmission wire connector makes a connection sound.

    Fig 14: Pushing Up Lever
    G05288333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Tilt up the automatic transmission.
      Fig 15: Tilting Up Automatic Transmission Assembly
      G05288334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the ground wire to the transmission with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 16: Locating Earth Wire To Automatic Transmission Assembly
      G05288308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine rear mounting member to the automatic transmission assembly with the 4 nuts.

      Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 

      Fig 17: Locating Engine Rear Mounting Member Nuts
      G05288307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the engine rear mounting member to the body with the 4 bolts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    Fig 18: Locating Engine Rear Mounting Member Bolts
    G05288306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY 
    1. Temporarily tighten the floor shift gear shifting rod with the nut.

      HINT:

      The rod is tightened to a torque specification in the "ADJUST SHIFT LEVER POSITION" procedure.

    Fig 19: Locating Floor Shift Gear Shifting Rod Nut
    G05288304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Install the 6 torque converter clutch setting bolts.

      Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

      NOTE: First install the black colored bolt and then the remaining 5 bolts.
    Fig 20: Locating Drive Plate Bolt
    G05288303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FLYWHEEL HOUSING SIDE COVER 
    1. Install the flywheel housing side cover to the engine.
      Fig 21: Locating Flywheel Housing Side Cover
      G05288340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Make sure that the flywheel housing side cover is securely installed.
  12. INSTALL STARTER ASSEMBLY (See  INSTALLATION  ) 
  13. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  14. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY 
    1. Install the propeller shaft with center bearing (see INSTALLATION ).
  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  16. ADD ENGINE COOLANT 
    1. Add engine coolant (see COOLANT ).
  17. ADD AUTOMATIC TRANSMISSION FLUID 
    1. Add automatic transmission fluid (see AUTOMATIC TRANSMISSION FLUID ).
  18. ADJUST COOLANT 
    1. Adjust coolant (see COOLANT ).
  19. CHECK FOR ENGINE COOLANT LEAKS (See  COOLING SYSTEM  ) 
  20. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT  ) 
  21. INSPECT SHIFT LEVER POSITION (See  ON-VEHICLE INSPECTION  ) 
  22. CHECK FOR EXHAUST GAS LEAKS (See  INSTALLATION  ) 
  23. INSTALL ENGINE UNDER COVER AIR GUIDE BRACKET 
    1. Install the bracket with 2 bolts.
      Fig 22: Locating Bracket Bolts
      G05288301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  24. INSTALL NO. 2 ENGINE UNDER COVER 
  25. INSTALL ENGINE UNDER COVER 
  26. REMOVE V-BANK COVER (See  INSTALLATION  ) 
  27. INSTALL ENGINE ROOM SIDE COVER RH (See  INSTALLATION  ) 
  28. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  29. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  30. PERFORM RESET MEMORY 
    1. Perform the RESET MEMORY procedures (A/T initialization) (see MANUAL SHIFTING TEST ).
  31. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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