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Home >> Lexus >> 2007 >> GS 350 AWD >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Ignition (2GR-FSE) >> Ignition System >> On-Vehicle Inspection

On-Vehicle Inspection

  1. PERFORM SPARK TEST 
    1. Check for DTCs.
      NOTE: If any DTC is present, perform troubleshooting procedures for that DTC.
    2. Check if sparks occur.
      1. Remove the ignition coils (see REMOVAL ).
      2. Using a 16 mm plug wrench, remove the spark plugs.
      3. Install the spark plug to the ignition coil and connect the ignition coil connector.
      4. Disconnect the 4 injector connectors.
        Fig 1: Locating Injector Connectors
        G05287678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. Disconnect the 2 injector driver connectors by the following procedures: 1) move the lock lever in the direction indicated by the arrow to release the connector lock, then 2) disconnect the connectors with wire harness lock.
        Fig 2: Locating Connectors With Wire Harness Lock
        G05287679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      6. Ground the spark plug.
      7. Visually check that sparks occur while the engine is being cranked.
        NOTE:
        • Be sure to ground the spark plug when checking.
        • If the ignition coil has been struck or dropped, replace it.
        • Do not crank the engine for more than 2 seconds.
      Fig 3: Checking Sparks Plug
      G05287680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Perform the spark test according to the procedures below:
      1. Check that the wire harness side connector of the ignition coil with igniter is securely connected.

        Result 

        RESULT REFERENCE

        Result Proceed to
        NG Connect securely
        OK Go to next step
      2. Perform a spark test on each ignition coil with igniter.
        1. If there is a cylinder where sparks do not occur, replace its ignition coil with the ignition coil of a cylinder where sparks occur normally.
        2. Crank the engine and visually check that sparks occur at the cylinder with the normally operating ignition coil.

        Result 

        RESULT REFERENCE

        Result Proceed to
        OK Replace ignition coil with igniter
        NG Go to next step
      3. Inspect spark plug.

        Result 

        RESULT REFERENCE

        Result Proceed to
        NG Replace spark plug
        OK Go to next step
      4. Check the power supply to the ignition coil with igniter.
        1. Turn the engine switch on (IG).
        2. Check that there is battery voltage at the ignition coil positive (+) terminal.

        Result 

        RESULT REFERENCE

        Result Proceed to
        NG Check wiring between engine switch and ignition coil with igniter
        OK Go to next step
      5. Check the VVT sensor (see DTC P0340 CAMSHAFT POSITION SENSOR CIRCUIT MALFUNCTION .
      6. Check the crankshaft position sensor (see INSPECTION ).
      7. Check the IGT, IGF signal circuit (see DTC P0351 IGNITION COIL "A" PRIMARY / SECONDARY CIRCUIT .
    4. Using a 16 mm plug wrench, install the spark plugs.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    5. Connect the 2 injector driver connectors by the following procedures: 1) connect the connectors with wire harness lock, then 2) move the lock lever in the direction indicated by the arrow to lock the connector.
      Fig 4: Locating Lock Connector
      G05287681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the 4 injector connectors.
    7. Install the ignition coils (see INSTALLATION ).
  2. INSPECT SPARK PLUG 
    NOTE:
    • Do not use a wire brush for cleaning.
    • Do not attempt to adjust the electrode gap of a used spark plug.
    Fig 5: Locating Injector Connectors
    G05287678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the electrode.
      1. Using a megohmmeter, measure the insulation resistance.

        Standard insulation resistance: 

        10 MΩ or more 

        HINT:

        If a megohmmeter is not available, perform the following simple inspection instead.

      Fig 6: Measuring Insulation Resistance
      G05287683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Alternative inspection method:
      1. Quickly accelerate the engine to 4,000 rpm 5 times.
      2. Remove the spark plug.
      3. Visually check the spark plug.

        If the electrode is dry, the spark plug is functioning properly. If the electrode is damp, proceed to the next step.

      Fig 7: Identifying Spark Plug
      G04943793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check for damage to the spark plug threads and insulated area.
      NOTE:
      • Do not damage the iridium or platinum chip areas.
      • If the spark plug is very dirty as a result of combustion, etc., replace it.
      • If replacing the spark plug with a new one, do not remove the new spark plug's protective cap until immediately before installing it.
      • If the spark plug is dropped, replace it.

      If there is any damage, replace the spark plug.

      Recommended spark plug 

      SPARK PLUG SPECIFICATION

      Manufacturer Product
      DENSO made FK20HBR11
      Fig 8: Checking Spark Plug Threads
      G05287685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reference:

      Maximum electrode gap for a used spark plug: 

      1.4 mm (0.055 in.) 

      If the gap is greater than the maximum, replace the spark plug.

      Electrode gap for a new spark plug: 

      1.0 to 1.1 mm (0.039 to 0.043 in.) 

      Fig 9: Checking Spark Plug Electrode Gap
      G05287686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Never attempt to adjust the gap of a plug.

      If the electrode has traces of wet carbon, allow it to dry and then clean with a spark plug cleaner.

      Standard air pressure: 

      588 kPa (6 kgf/cm 2  , 85 psi) 

      Standard duration: 

      20 seconds or less 

      HINT:

      Only use the spark plug cleaner when the electrode is free of oil. If the electrode has traces of oil, use gasoline to clean off the oil before using the spark plug cleaner.

    Fig 10: Cleaning Electrode With Spark Plug Cleaner
    G04943796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002