Starting (2GR-FSE): Starter: Disassembly

REMOVE REPAIR SERVICE STARTER KIT
1. Remove the nut, and disconnect the lead wire from the repair service starter kit.
  
  Fig 1: Locating Service Starter Kit Nut
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2. Remove the 2 screws holding the repair service starter kit.
3. Remove the repair service starter kit.
4. Remove the return spring and plunger.
Fig 2: Locating Starter Kit Screws
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REMOVE STARTER YOKE ASSEMBLY
1. Remove the 2 through bolts, and pull out the starter yoke and commutator end frame together.
  
  Fig 3: Locating Starter Yoke Assembly Bolts
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2. Remove the starter yoke from the commutator end frame.
Fig 4: Identifying Starter Yoke Assembly From Starter Commutator End Frame Assembly
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REMOVE STARTER ARMATURE PLATE
1. Remove the plate from the starter yoke.
Fig 5: Identifying Starter Armature Plate
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REMOVE STARTER COMMUTATOR END FRAME COVER
1. Using a screwdriver, remove the cover.
REMOVE STARTER ARMATURE ASSEMBLY
1. Hold the starter commutator end frame in a vise between aluminum plates.
  NOTE: Do not overtighten the vise.
  
  Fig 6: Removing Cover
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2. Using snap ring pliers, remove the snap ring and plate washer.
3. Remove the starter armature from the commutator end frame.
  NOTE: Do not drop the starter armature assembly.
  
  Fig 7: Removing Snap Ring And Plate Washer
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REMOVE PLANETARY GEAR
1. Remove the 3 planetary gears.
Fig 8: Identifying Planetary Gears
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REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY
1. Remove the starter center bearing clutch together with the drive lever set pin from the starter drive housing.
2. Remove the drive lever set pin from the starter
Fig 9: Identifying Starter Center Bearing Clutch Sub-Assembly
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