Vane Pump: Installation

INSTALL VANE PUMP ASSEMBLY
1. Temporarily install the bolt to the vane pump assembly.
2. Install the vane pump assembly.
  
  Fig 1: Identifying Vane Pump Assembly Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, install bolt (B) and tighten the 2 bolts.
  SST 09249-63010
  
  Torque: Without SST
  
  43 N*m (439 kgf*cm, 32 ft.*lbf)
  
  With SST
  
  29 N*m (294 kgf*cm, 21 ft.*lbf)
  NOTE:
  - Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
  - This torque value is accurate when SST is parallel to the torque wrench.
    
    Fig 2: Tightening Bolts
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT POWER STEERING FLUID PRESSURE SWITCH CONNECTOR
1. Connect the connector to the power steering fluid pressure switch.
Fig 3: Locating Power Steering Fluid Pressure Switch Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT PRESSURE FEED TUBE ASSEMBLY
1. Install a new gasket to the pressure feed tube assembly.
2. Temporarily connect the pressure feed tube assembly to the vane pump assembly with the union bolt.
3. Install the pressure feed tube assembly clamp with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  NOTE: Install the pressure feed tube assembly clamp in the correct position.
4. Fully tighten the union bolt.
  Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
  
  NOTE: Make sure that the stopper of the pressure feed tube assembly contacts the vane pump assembly securely as shown in the illustration.
  
  Fig 4: Connecting Pressure Feed Tube Assembly To Vane Pump Assembly With Union Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 FLUID RESERVOIR TO PUMP HOSE
1. Connect the No. 1 fluid reservoir to pump hose to the vane pump assembly with the clip.
  NOTE:
  - Connect the No. 1 fluid reservoir to pump hose with the paint mark facing toward the rear of the vehicle.
  - Install the No. 1 fluid reservoir to pump hose as far as it will go as shown in the illustration.
  - Install the clip at the position specified in the illustration.
    
    Fig 5: Locating Vane Pump Assembly With Clip
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN AND GENERATOR V BELT ( INSTALLATION )
ADD POWER STEERING FLUID
BLEED POWER STEERING FLUID ( POWER STEERING FLUID )
CHECK POWER STEERING FLUID LEVEL ( ON-VEHICLE INSPECTION )
CHECK FOR POWER STEERING FLUID LEAKS
INSTALL V-BANK COVER SUB-ASSEMBLY ( INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER RH ( INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER LH ( INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL ( INSTALLATION )
INSTALL FRONT FENDER APRON SEAL RH
INSTALL FRONT WHEEL RH
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)