Compressor And Magnetic Clutch: Installation

TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
1. Temporarily install the compressor and magnetic clutch onto the bolt.
  
  Fig 1: Identifying Compressor And Magnetic Clutch Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FULLY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
1. Install the compressor and magnetic clutch with the 4 bolts.
  Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
  
  NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
  
  Fig 2: Identifying Magnetic Clutch With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE
1. Remove the attached vinyl tape from the hose.
2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
  Compressor oil: ND-OIL 8 or equivalent
3. Install the O-ring onto the No. 1 cooler refrigerant suction hose.
4. Install the No. 1 cooler refrigerant suction hose onto the compressor and magnetic clutch with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 3: Identifying No. 1 Cooler Refrigerant Suction Hose Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
1. Remove the attached vinyl tape from the hose.
2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
  Compressor oil: ND-OIL 8 or equivalent
3. Install the O-ring onto the No. 1 cooler refrigerant discharge hose sub-assembly.
4. Install the No. 1 cooler refrigerant discharge hose onto the compressor and magnetic clutch with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 4: Identifying Compressor And Magnetic Clutch With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR ASSEMBLY (See INSTALLATION )
INSTALL V-RIBBED BELT (See INSTALLATION )
INSTALL RADIATOR ASSEMBLY (See INSTALLATION )
INSTALL FAN SHROUD (See INSTALLATION )
INSTALL RADIATOR SUPPORT UPPER (See INSTALLATION )
CONNECT NO. 1 OIL COOLER OUTLET TUBE (See INSTALLATION )
CONNECT NO. 1 OIL COOLER INLET TUBE (See INSTALLATION )
CONNECT RADIATOR HOSE OUTLET (See INSTALLATION )
CONNECT RADIATOR HOSE INLET (See INSTALLATION )
CONNECT RADIATOR RESERVOIR TANK HOSE (See INSTALLATION )
INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) (See INSTALLATION )
INSTALL FRONT BUMPER ENERGY ABSORBER
INSTALL FRONT BUMPER ASSEMBLY (See INSTALLATION )
INSTALL NO. 1 AIR CLEANER INLET (See INSTALLATION )
INSTALL NO. 2 AIR CLEANER INLET (See INSTALLATION )
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
ADD ENGINE COOLANT (See ON-VEHICLE INSPECTION )
CHECK FOR ENGINE COOLANT LEAKS (See COOLING SYSTEM )
CHARGE WITH REFRIGERANT (See REPLACEMENT )
WARM UP COMPRESSOR (See REPLACEMENT )
CHECK FOR REFRIGERANT LEAKS (See REPLACEMENT )
PERFORM INITIALIZATION
NOTE: Some systems need initialization after reconnecting the negative battery terminal (See INITIALIZATION ).
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER LH (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER RH (See INSTALLATION )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH
INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
ADJUST MILLIMETER WAVE RADAR SENSOR (See ADJUSTMENT )
VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT (See ADJUSTMENT )
PREPARATION FOR FOG LIGHT AIMING (See ADJUSTMENT )
FOG LIGHT AIMING INSPECTION (See ADJUSTMENT )
FOG LIGHT AIMING ADJUSTMENT (See REASSEMBLY )