Brake Pedal Stroke Sensor: Installation

1. New brake pedal stroke sensor assembly:
   1. Install a new brake pedal stroke sensor assembly with the 2 bolts.

      Torque: 9.3 N*m (95 kgf*cm, 82 in.*lbf) 

      NOTE:

      • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
      • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor.
   2. Strongly depress the brake pedal and the brake pedal stroke sensor assembly lever set pin will break.
   3. Remove the broken lever set pin.
   4. Connect the brake pedal stroke sensor assembly connector.
2. Reuse of brake pedal stroke sensor assembly:
   1. Temporarily install the brake pedal stroke sensor assembly with the 2 bolts.
      Fig 1: Installing Brake Pedal Stroke Sensor Assembly With Bolts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      • Engage the brake pedal stroke sensor lever with the brake pedal groove.
      • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor.
   2. Connect the connector to the brake pedal stroke sensor assembly.
   3. Connect the cable to the negative battery terminal.
   4. Connect the intelligent tester to the DLC3.
      Fig 2: Connecting Connector To Brake Pedal Stroke Sensor Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   5. Turn the ignition switch to the ON position. Reading the stroke sensor 1 value shown on the data monitor, turn the stroke sensor slowly to the right and left to adjust the value to the standard voltage.
      Fig 3: Turning Ignition Switch To ON Position

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage: 0.8 to 1.2 V 

   6. Fully tighten the 2 bolts.

      Torque: 9.3 N*m (95 kgf*cm, 82 in.*lbf) 

      NOTE: Do not depress the brake pedal after turning the ignition switch to the ON position.

(See DTC CHECK / CLEAR  )

(See INSTALLATION )

Some systems need initialization after reconnecting the cable to the negative battery terminal.

(See INITIALIZATION )