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Rear Quarter Window Glass: Installation

  1. INSTALL QUARTER WINDOW ASSEMBLY LH 
    1. Clean and shape the contact surface of the vehicle body.
      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

        HINT:

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
        Fig 1: Cleaning And Shaping Contact Surface Of Vehicle Body
        G04116070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Using a brush, coat the exposed part of the vehicle body with Primer M.
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not coat the adhesive with Primer M.
      • Do not keep any of the opened Primer M for later use.
      Fig 2: Coating Exposed Part Of Vehicle Body With Primer M
      G04116071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
      Fig 3: Coating Edge Of Glass And Contact Surface With Primer G
      G04116072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      Standard dimension 

      STANDARD DIMENSION

      Area Dimension
      a 9.0 mm (0.354 in.)
      b 52.0 mm (2.047 in.)
      c 17.0 mm (0.669 in.)
      d 12.0 mm (0.472 in.)
      e 6.0 mm (0.236 in.)

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

    4. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
      1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

        HINT:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Tackfree time 

        TACKFREE TIME

        Temperature Tackfree Time
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Coat the glass with adhesive, as shown in the illustration.
        Fig 4: Coating Glass With Adhesive
        G04116073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard dimension 

        STANDARD DIMENSION

        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 6.0 mm (0.236 in.)
        d 550 mm (21.654 in.)
        e 20 mm (0.787 in.)
    5. Install the glass to the vehicle body.
      1. Hold the glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and glass.
      2. Lightly press the front surface of the glass to ensure a close fit.
      3. Using a scraper, remove any excess or protruding adhesive.
        NOTE: Take care not to drive the vehicle for the time described in the table below.

        Minimum time 

        MINIMUM TIME

        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  2. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has p completely hardened.
    2. Seal any leaks with auto glass sealer.
  3. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH (See step 12 in  INSTALLATION  ) 
  4. INSTALL ROOM LIGHT ASSEMBLY NO. 2 (See step 14 in  INSTALLATION  ) 
  5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (See step 15 in  INSTALLATION  ) 
  6. INSTALL ROPE HOOK (See step 17 in  INSTALLATION  ) 
  7. INSTALL REAR SEAT SIDE COVER LH (See step 20 in  INSTALLATION  ) 
  8. INSTALL REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH (See step 22 in  INSTALLATION  ) 
  9. INSTALL DECK SIDE TRIM COVER LH (See step 24 in  INSTALLATION  ) 
  10. INSTALL REAR FLOOR FINISH SIDE PLATE LH (See step 18 in  INSTALLATION  ) 
  11. INSTALL REAR FLOOR FINISH PLATE (See 50 in  INSTALLATION  ) 
  12. INSTALL DECK SIDE TRIM BOX LH (See step 47 in  INSTALLATION  ) 
  13. INSTALL DECK SIDE TRIM BOX RH 
  14. INSTALL JACK CARRIER ASSY 
  15. INSTALL BACK DOOR WEATHERSTRIP 
  16. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY (See step 53 in  INSTALLATION  ) 
  17. INSTALL NO.3 DECK BOARD SUB-ASSEMBLY (See step 52 in  INSTALLATION  ) 
  18. INSTALL DECK FLOOR BOX REAR (See step 54 in  INSTALLATION  ) 
  19. INSTALL DECK FLOOR BOX FRONT (See step 55 in  INSTALLATION  ) 
  20. INSTALL TONNEAU COVER ASSEMBLY 
  21. INSTALL DECK BOARD SUB-ASSEMBLY (See step 56 in  INSTALLATION  ) 
  22. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 
  23. INSTALL REAR DOOR SCUFF PLATE LH (See step 37 in  INSTALLATION  ) 
  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  25. PERFORM INITIALIZATION 
    NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal (See INITIALIZATION ).
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